User Manual

Page 6-12
200 ENGINE ASSEMBLY
Figure 6-12 — Sleeve Installation
Clean any RTV from around the bottom of the
cylinder sleeve and the block which may have
been pressed between the block and sleeve
during installation.
7. After the cylinder sleeve is fully seated, use
depth gauge J 26948 or equivalent to check
flange height above the deck dimensions.
The specified flange height above-deck
dimension is 0.022–0.027 inch
(0.559–0.686 mm). The measurement
should be taken in the channel between the
sleeve top lip (fire dam) and the coining
bead. Refer to the TROUBLESHOOTING
section, Figures 9-1 and 9-2.
The height of the cylinder sleeves above the
cylinder block deck (under the same cylinder
head) can vary as long as all are within the
0.022–0.027 inch specification.
1. Crevice seal groove
2. Crevice seal
3. Sleeve
4. Shims (as required)
5. Counterbore ledge
6. Cylinder block
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5-101.bk Page 12 Friday, March 17, 2006 11:05 AM