User Manual

200 ENGINE ASSEMBLY
Page 6-29
Installation
1. Remove the rear crankshaft oil seal from the
flywheel housing by drilling two 3-mm holes
180 degrees apart into the outer edge of the
seal. Remove the seal with a slide hammer
fitted with a No. 10 sheet-metal screw.
Thread it into each of the holes alternately
and work the seal free.
2. Using standard shop cleaning procedures
for aluminum, clean the seal mounting
surface.
3. Insert the two dowel pins in the cylinder
block if they were removed. Refer to
Figure 6-27.
Figure 6-27 — Flywheel Housing Installation
The flywheel housing dowels maintain the
alignment of the flywheel housing on the engine.
This is necessary to center the transmission with
respect to the engine flywheel and crankshaft.
4. Apply an even coat of Silastic
(approximately a 1/16-inch [2 mm] bead) to
the flywheel housing mounting surface of the
cylinder block. Refer to Figure 6-28.
Figure 6-28 — Applying Sealant
5. Align the flywheel housing on the dowels
and position it flush against the cylinder
block surface. Refer to Figure 6-29.
Figure 6-29 — Positioning Flywheel Housing
1. Cylinder block
2. Flywheel housing
3. Dowel pin
4. Capscrews
5-101.bk Page 29 Friday, March 17, 2006 11:05 AM