User Manual

Page 2-14
200 SPECIFICATIONS
FITS AND LIMITS
The specifications listed are for new parts. Good judgement, experience and sound shop practice must
be used when determining whether to reuse or replace service parts.
Fits and Limits
Component
Standard Size or Fit
English Metric
AUXILIARY DRIVESHAFT (CAPTURED THRUST WASHER)
Shaft bushing — presized ID (front and rear) 2.064–2.068 in. 52.426–52.527 mm
— presized OD (front and rear) 2.3140–2.3155 in. 58.7756–58.8137 mm
— bore in block (front and rear) 2.311–2.312 in. 58.699–58.725 mm
— press fit in bore (front and rear) 0.002–0.0045 in. 0.0518–0.1143 mm
Shaft end play 0.003–0.012 in. 0.076–0.305 mm
Shaft journal to bushing (front and rear) 0.0020–0.0072 in. 0.0508–0.1829 mm
Shaft journal diameter OD (front and rear) 2.061–2.062 in. 52.349–52.375 mm
Oil pump driving gear ID (press fit) 1.6255–1.6250 in. 41.2877–41.2750 mm
Auxiliary shaft oil pump drive journal 1.6278–1.6272 in. 41.3461–41.3309 mm
Air compressor drive sprocket (press fit) 1.1250–1.242 in. 28.575–31.547 mm
Auxiliary shaft air compressor sprocket journal 1.1272–1.1268 in. 28.6309–28.6207 mm
CAMSHAFT
Bushing — presized ID (No. 1 through No. 7) 2.693–2.692 in. 68.402–68.377 mm
— free OD (No. 1 through No. 7) 2.8785–2.8765 in. 73.1139–73.0631 mm
— bore in block (No. 1 through No. 7) 2.874–2.873 in. 73.000–72.974 mm
— press fit in bore (No. 1 through No. 7) 0.0025–0.0055 in. 0.0635–0.1397 mm
End play 0.003–0.012 in. 0.076–0.305 mm
Journal diameter (No. 1 through No. 7) 2.6895–2.6885 in. 68.3133–68.2879 mm
Journal-to-bushing clearance (No. 1 through No. 7) 0.002–0.004 in. 0.051–0.102 mm
Camshaft gear bore ID 1.8758–1.8750 in. 47.6453–47.6250 mm
Camshaft gear journal (press fit) 1.8784–1.8779 in. 47.7114–47.6987 mm
Camshaft gear driving injection pump drive (press fit) 1.8135–1.8125 in. 46.0629–46.0375 mm
Camshaft gear driving journal 1.8159–1.8153 in. 46.1239–46.1086 mm
CONNECTING ROD
Length between centers 10.4375 in. 26.5113 cm
Cap angle 35 degrees
Bore for bushing 2.4355–2.4345 in. 61.8617–61.8363 mm
Burnish bushing to 2.2305–2.2275 in. 56.6547–56.5785 mm
Finish bore to 2.2504–2.2500 in. 57.1602–57.1500 mm
Crankpin bore diameter — as bored 3.4305–3.4297 in. 87.1347–87.1144 mm
— reassembled 3.4309–3.4294 in. 87.1449–87.1068 mm
Bearing ID in place 2.9993–3.0013 in. 76.1822–76.2330 mm
Journal clearance 0.0012–0.0054 in. 0.0305–0.1372 mm
SECT2.FR5 Page 14 Tuesday, March 21, 2006 12:43 PM