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200 SPECIFICATIONS

Page 2-15

CONNECTING ROD (CONT.)

Side clearance 0.007–0.014 in. 0.1778–0.3556 mm

Twist within 12 inches (30.48 cm) 0.010 in. 0.254 mm

Bend within 12 inches (30.48 cm) 0.004 in. 0.1016 mm

CRANKSHAFT

Crankpin journal OD 3.248–3.247 in. 82.4992–82.4738 mm

End play at No. 4 main 0.004–0.013 in. 0.1016–0.3302 mm

Main journal OD 4.4974–4.4964 in. 114.2340–114.2086 mm

Journal out-of-round or taper (maximum diameter) 0.00035 in. 0.00889 mm

Max. Runout at No. 4 journal (shaft supported on No. 1 and No. 7) 0.007 in. 0.178 mm

CYLINDER BLOCK

Deck flatness 0.002 in. 0.0508 mm

Dowel pin holes (flywheel housing to block mounting) 0.6237–0.6247 in. 15.8420–15.8674 mm

Cylinder bore in block — upper 5.501–5.500 in. 139.725–139.970 mm

— lower 5.1266–5.1250 in. 130.2156–130.1750 mm

Cylinder bore out-of-round or taper on diameter

For service block only — maximum on reboring block:

0.001 inch (0.0254 mm).

0.004 in. max. 0.1016 mm

Sleeve, flange channel depth above block deck (do not measure

from top of bead)

0.022–0.027 in 0.5588–0.6858 mm

Sleeve OD at upper pilot diameter 5.5040–5.5030 in. 139.8016–139.7762 mm

Sleeve bead for fire ring — protrusion above sleeve channel 0.0067–0.010 in. 0.1702–0.2540 mm

Sleeve in bore — upper press fit 0.004–0.002 in. 0.1016–0.0508 mm

— lower loose fit 0.0029–0.0003 in. 0.0737–0.0076 mm

Sleeve ID installed STD — minimum 4.8755 in. 123.8377 mm

— maximum 4.877 in. 123.8758 mm

Main bearing bore in block 4.818–4.817 in. 122.3772–122.3518 mm

Main bearing-to-crankshaft journal clearance 0.0022–0.0056 in. 0.0559–0.1422 mm

Main bearing ID in place 4.502–4.4996 in. 104.3508–114.2898 mm

Valve lifter bore 0.6865–0.6875 in. 17.4371–17.4625 mm

Valve lifter shank diameter 0.6855–0.6860 in. 17.4117–17.4244 mm

Valve lifter OD 1.380–1.385 in. 35.052–35.179 mm

Valve lifter to bore clearance 0.0005–0.0020 in. 0.0127–0.0508 mm

NOTE: Extension of the cylinder sleeve above the cylinder block deck can vary under the same head, as long as all are

within the 0.022–0.027 inch specification.

CYLINDER HEAD

Alignment across exhaust ports 0.005 in. 0.127 mm

Deck flatness over 18 in. (45.72 cm) 0.0015 in. 0.0381 mm

Overall height 6.391–6.397 in. 162.331–162.484 mm

Fits and Limits (Cont.)

Component

Standard Size or Fit

English Metric

SECT2.FR5 Page 15 Tuesday, March 21, 2006 12:43 PM