User Manual

200 ENGINE REMOVAL
Page 3-3
17. Disconnect the heater hoses and A/C
refrigerant lines, if applicable, from
connections at the lower dash panel behind
the engine.
18. Disconnect the tube connecting the
turbocharger to the air cleaner assembly.
19. Remove all coolant tubes, ground straps, air
lines, fuel lines, hydraulic hoses or tubes,
throttle linkage and electrical wiring
harnesses that are attached to the engine
and would prevent its removal.
20. Remove the air cleaner assembly, if
required.
21. Remove the exhaust bracket from the
clutch, or the torque converter, flywheel
housing and exhaust clamp at the
turbocharger.
22. Remove power steering hoses and the
reservoir, if applicable.
23. Disconnect any electrical cables or wires still
connected to the starter. Remove three
mounting capscrews from the mounting
flange and remove the starter.
24. Support the transmission with an
appropriate transmission jack.
25. Remove the retaining bolts that secure the
transmission bell housing to the flywheel
housing.
26. Remove the hood rest crossmember(s), if
applicable.
27. Obtain the appropriate lifting equipment (bar
or chain) and attach to the proper lift points
on the engine.
28. Position and attach the engine hoist to the
lift bar or chain and place tension on the bar
or chain by operating hoist.
29. Remove the clutch linkage and bracket
retaining bolts (manual transmission).
30. Remove torque converter access panel and
remove capscrews that secure the torque
converter to the flywheel (automatic
transmission).
31. Remove the retaining bolts that secure the
engine mounts to the engine.
32. Obtain assistance for removal of the engine.
Remove engine while watching for
obstructions that interfere with its removal
such as engine or chassis components,
brackets, clamps or other parts still attached
to the engine.
33. Refer to the ENGINE DISASSEMBLY
section of this manual for procedures for
mounting the engine on an engine stand.
5-101.bk Page 3 Friday, March 17, 2006 11:05 AM