User Manual

200 ENGINE DISASSEMBLY
Page 4-13
Refer to Figure 4-14.
4. If necessary, separate fuel inlet tubes (4)
from bracket assembly. Remove nuts (6)
from capscrews (1) and remove clamp plate
(2), insulators (3) and bracket (5).
Figure 4-14 — Inlet Tube Clamp Disassembly
[214 EG] EXHAUST MANIFOLD
Refer back to Figure 4-13.
1. Remove capscrew (9) securing oil filler tube
bracket (8) to exhaust manifold (10).
2. If necessary, remove the retaining clamp for
the injection pump wiring and connector
from the holder.
3. Remove capscrews securing oil filler feed
tube (7) to cylinder block. Remove tube.
4. Support the exhaust manifold and remove
12 mounting capscrews (11) securing the
manifold (10) to cylinder heads.
5. Remove exhaust manifold.
6. Discard gaskets.
[213 JB] VALVE COVER AND
RISER
If engine is equipped with a Jake Brake
®
, a riser
is installed under the valve cover. Longer
capscrews are used to secure the valve cover
and riser to the cylinder head.
.
Refer to Figure 4-16.
1. Remove valve covers (3) by removing six
retaining capscrews (4 and 5) from each
cover.
2. Discard seals.
Refer to Figure 4-15.
3. If a Jake Brake is installed, perform the
following:
a. Remove control wire (3) from left side
of each riser housing (4).
Figure 4-15 — Control Wire Removal
Refer to Figure 4-16.
b. Disconnect wires (1) at the actuator
solenoid connector (14).
c. Remove risers (2). Discard seals.
1. Capscrews
2. Clamp plate
3. Insulator
4. Fuel inlet tubes
5. Bracket
6. Nuts
200354a
4
5
1
2
3
6
1. Valve cover
2. Capscrew
3. Control wire
4. Riser housing
200355a
1
2
34
5-101.bk Page 13 Friday, March 17, 2006 11:05 AM