User Manual

200 ENGINE DISASSEMBLY
Page 4-27
[212 UC] FLYWHEEL
Refer to Figure 4-34.
1. With engine stand rotated so that engine is
inverted (crankshaft horizontal), loosen all
six flywheel retaining capscrews.
2. Remove two of the flywheel retaining
capscrews that are opposite each other.
Install two longer capscrews or studs to
allow flywheel to be safely removed from the
crankshaft.
3. Remove remaining capscrews.
4. Carefully tap flywheel by alternating from
side to side to work it off the aligning dowel
pins.
The flywheel is heavy. Lifting the flywheel will
require the help of an assistant or the use of a
suitable lifting device (J 25026-A or
equivalent). Attempting to lift a flywheel
without such assistance may result in severe
personal injury.
Remove flywheel timing pointer, if present, to
avoid damaging the pointer during flywheel
removal.
Figure 4-34 — Flywheel Removal
5. Support the flywheel and remove two guide
capscrews.
6. Using a suitable lifting device such as
J 25026-A, or adequate assistance, remove
flywheel.
5-101.bk Page 27 Friday, March 17, 2006 11:05 AM