User Manual

Page 4-30
200 ENGINE DISASSEMBLY
[212 HP] CRANKSHAFT
Refer to Figure 4-37.
1. Using a suitable lifting device, secure a sling
or crankshaft support tool around the
crankshaft and lifting device hook. Ensure
crankshaft is evenly balanced when lifted
from the engine block.
2. Lift crankshaft from engine block and store
in a secured stand, or horizontally on
V-blocks.
Figure 4-37 — Crankshaft Removal
[219 RV] PISTON COOLING
SPRAY NOZZLE
To avoid damaging spray nozzles, remove them
before removing sleeves.
It is best to use a 10-mm, 6-point socket on a
12-inch extension to remove the nozzle retaining
capscrews.
Refer to Figure 4-38.
1. Remove piston cooling spray nozzle (2) by
removing retaining capscrew (3).
2. Carefully pull outward on the spray nozzle to
remove it from the block.
3. Remove and discard elastomer seal (1).
4. Repeat steps 1 through 3 to remove
remaining spray nozzles.
Figure 4-38 — Spray Nozzle Removal
1. Elastomer seal
2. Spray nozzle
3. Capscrew
200613a
1
2
3
5-101.bk Page 30 Friday, March 17, 2006 11:05 AM