User Manual

200 ENGINE DISASSEMBLY
Page 4-31
[212 NC] CYLINDER SLEEVE
Special Tool Required
앫 Cylinder Liner/Sleeve Puller PT6435
Refer to Figures 39 and 40.
1. Rotate engine in stand so that it is upright
(deck surface upward).
2. Use puller PT6435, or equivalent, to remove
cylinder sleeve (2) from cylinder block (4).
3. Position puller above the sleeve and guide
the puller shaft through the sleeve.
Extreme care must be taken to make sure the
puller shoe is properly aligned in the bottom of
the sleeve to prevent damage to the block.
4. Position puller shoe so that it catches the
lower lip of the sleeve. Ensure that it does
not extend beyond outside edges of the
sleeve so it will not come into contact with
the cylinder block as the sleeve is removed.
5. Tighten screw on the puller until sleeve
comes free from cylinder block bore.
Remove shims (3), if installed.
Figure 4-39 — Cylinder Liner/Sleeve Puller PT6435
6. Remove puller from sleeve.
7. Remove crevice seal (1) from sleeve.
8. Repeat steps 2 through 7 to remove
remaining cylinder sleeves.
Figure 4-40 — Sleeve Removal
1. Crevice seal
2. Cylinder sleeve
3. Shims
4. Cylinder block
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5-101.bk Page 31 Friday, March 17, 2006 11:05 AM