CooLift® Owner’s Manual IMPORTANT: Read entire manual before operating Serial #: _________________________________ Date of Purchase: ________________________ 1-800-MAGLINE (624-5463) Page 1 www.magliner.
CooLift® Warranty Magliner products have a one (1) year warranty (unless otherwise specified) from the date of purchase against defects in workmanship or material. Any part or component, except items covered by warranties of other manufacturers, returned to the factory or service center freight prepaid by the owner, found upon examination by Magline, Inc.
CooLift® Table of Contents Introduction, Safety Instructions ............................................................................................................4 Operating Labels....................................................................................................................................5 General Specifications ..........................................................................................................................6 CooLift Pallets...........................
CooLift® Thank you for purchasing the Magliner CooLift! If you have any questions regarding your new Magliner product please call our customer service department at 1-800-MAGLINE (624-5463) or (989) 512-1000. Please read this manual thoroughly to become familiar with the safe operation and maintenance of your new Magliner CooLift. General Safety Instructions • • • • • • • • • • • • • • • • • Carefully read this entire manual before using your Magliner CooLift.
CooLift® Please follow the reminder labels found on your CooLift unit. CooLift® Capacity: 1-800-MAGLINE (624-5463) www.magliner.com U.S. Patent No. 8,282,111 1,200 lbs. with 43" CooLift® pallet 1,350 lbs. with 48” CooLift® pallet 1,500 lbs.
CooLift® General Specifications Corresponding pallet size Capacity Weight without battery Weight with battery Overall height Overall width Overall depth Operating temperature* CTA43 43 inch 1,200 lbs 193 lbs 221 lbs 62 inches 19 inches 60 inches -20 to 120°F CTA48 48 inch 1,350 lbs 193 lbs 221 lbs 62 inches 19 inches 60 inches -20 to 120°F CTA53 53 inch 1,500 lbs 185 lbs 213 lbs 62 inches 19 inches 60 inches -20 to 120°F *NOTE: When the outside temperature is below 30°F the CooLift should not be left in
CooLift® Pallets General Pallet Information: • Always load within capacity limit. • Always load within pallet footprint; do not allow load to hang over pallet. • CAUTION: When using any multiple load handling system (such as a triple-double) to move the CooLift pallets, do not spread the forks while underneath pallet as it may result in pallet failure. • Store in upright position in cool, dry location. • Do not drop. • Do not stand upon. • Wash with mild soap and water. • Do not use if damaged.
CooLift® User Controls A) B) C) D) E) F) Main Power Switch – provides power to hydraulic unit for raising and lowering the deck. Circuit Breaker – helps to protect the components should an electrical short or overload occur. Charging Port – for charging the CooLift battery with an approved Magliner AC charger. Deck Positioning Switch (up/down) – used to raise and lower the lift deck. Brake Lever – used for slowing and stopping the momentum of the CooLift.
CooLift® I H J K 1-800-MAGLINE (624-5463) Page 9 www.magliner.
CooLift® Front Underside View CooLift with product strapped to deck General Operation of the Magliner CooLift A) B) Storage and Limited Use of Holding Brake 1) 2) 3) 4) 5) 6) Engage the holding brake whenever leaving the CooLift unattended. Pallets on the Magliner CooLift should always be in the down position when not moving. Keep hands, feet and all items clear of the moving parts of the CooLift. Never place hands or feet under a loaded elevated pallet.
CooLift® Figure 1: CooLift secured under a loaded pallet with the holding brake engaged C) D) E) Figure 2: CooLift strapped into truck for transport Transporting a pallet with the Magliner CooLift 1) When transporting a pallet with the CooLift the operator should always use caution on natural grades. Be positioned uphill from cart when descending, use brake to control speed and make no sharp turns.
CooLift® Battery* General Battery Warnings: • Do not connect accessories to the battery; this will cause premature battery failure. • Unauthorized modification could create a hazardous condition and result in serious injury. • Batteries contain sulfuric acid, which can burn eyes, skin, clothes, etc. Use caution! Always wear gloves when working with batteries. If contact occurs, flush immediately with water and get medical attention.
CooLift® Battery Charging Warnings: Use only Magliner chargers designated for use with CooLift. Do not expose charger to rain or snow. To prevent risk of fire, use the charger only in a dry, well ventilated room without flammable fluids or explosive gases. Do not allow clothing, blankets or other material to cover battery charger during charging process. Ensure there is proper ventilation in area used for battery charger and batteries.
CooLift® Using the AC Charging Unit 1) Connect the AC charger plug to an AC outlet (120v domestic or 230v international). 2) Plug the output cord from the charging unit into the charging port located on the top of the battery box. 3) Turn the power switch on the charging unit to the “On” position.
CooLift® Manual Operation of the Magliner CooLift The CooLift can be raised and lowered manually if the need arises due to a critically low or nonexistent power situation using the manual hand pump handle provided with the unit. To operate the pump in the manual mode, insert the handle into the pump handle receiver located at the top of the slotted cutout on the rear access panel of the cart and begin a pumping motion to raise the lift deck.
Troubleshooting CooLift® The unit does not turn on. Is the main switch turned on? Has the battery been charged? Has the circuit breaker been tripped? Is the battery box fully plugged in? Check electrical connections for tightness, including battery terminals within the battery box. The pump is running but the deck is not lifting.
CooLift® Troubleshooting The deck is in the up position and will not go down. Is there any foreign matter in the linkage system? Check for loose wire connections from the switch plate. The pump runs and will not shut off. Turn off main power switch. Check the continuity of the starter solenoid. Check the continuity of the operator on/off switch. Hydraulic or brake fluid has dripped into the drip pan underneath the CooLift deck.
CooLift® Replacement Part Description Part Number AC charger for 24v battery (for use with common 110v domestic or 230v international outlet) 63004 Axle - 14.
CooLift® Replacement Part Description Part Number Foam handle sleeve - 9” 302285 Front caster yoke 309098 Grommet - 5/8” ID x 1-1/8” OD x 3/8” wide 309024 Handle mount bracket 302721 Hex head cap screw - 5/16”-18 x 1-1/4” long 80012 Hex head cap screw - 3/8”-16 x 1” long 80025 Hex head cap screw - 3/8”-16 x 1-1/4” long 80026 Hex head cap screw - 3/8”-16 x 1-1/2” long 79988 Hex lock nut - 1/4”-20 80675 Hex lock nut - 5/16”-18 80676 Hex lock nut - 3/8”-16 80603 Hex lock nut flange - 3/
CooLift® Replacement Part Description Pan head machine screw - 1/4”-20 x 2-3/4” long Part Number 80111 Pan head machine screw - 1/4”-20 x 3” long 80110 Pan head machine screw - 5/16”-18 x 1-1/4” long 80150 Plug male - 115v 5-15p 61053 Pump mount plate 309062 Pump starter - 24v DC (solenoid) 63015 Round head machine screw - #10-32 UNF x 7/8” long 80122 Round head machine screw - 5/16”-18 x 1-1/2” long 80115 Saddle plate for CTA43 309149 Saddle plate for CTA48 and CTA53 309151 Spacer 3/4”
1-800-MAGLINE (624-5463) Page 21 Holding brake remains active over time General Inspection Electrical operation Brakes are responsive when applied General Inspection Hydraulics Cart rolls smoothly No damage or excessive wear Cart is straight and properly aligned Description General Inspection General Inspection General Inspection Area Operate hydraulic pump up and down several times electrically • No excessive noise or extraneous sounds from pump or pump motor • No rattles from tubing •
1-800-MAGLINE (624-5463) Page 22 Visual inspection Manual inspection Wipe around fittings and master cylinder with dry rag Visual inspection Operate brake Visual inspection Set brake Deck is in good condition • No damage • No excessive wear Yoke screws are not loose in deck No system leaks • Fittings on master cylinder, connecting block & calipers • Master cylinder body • Caliper body • Hoses Brake lever in good condition and operating properly Holding brake pawl in good condition and operating p
1-800-MAGLINE (624-5463) Page 23 Manual inspection Manual inspection Visual inspection Components are straight and undamaged • Front wheel mounting yoke • Main axle • Rear swivel caster frames External mounting screws are tight • Base plate mounting to frame • Enclosure mounting or base plate • Handle mounting screws • Switch plate mounting screws Handle, enclosure and door are free of damage and in good condition Handle grips Suspension Suspension Operator Interface Operator Interface Opera
Visual inspection Visual inspection Spin wheel Wipe around fittings with dry rag Visual inspection Manual / Visual inspection Manual inspection Visual inspection Manual inspection Fluid level Hose without damage, abrasion, wear Brake discs have minimal rub and warp Fittings not leaking • Hose fittings inside enclosure • Tube fittings under enclosure and in frame • Cylinder fittings No cracks or damage to hose or tubing Manual operation Cylinder bearing cap is tight Cylinder mount screws to frame
1-800-MAGLINE (624-5463) Page 25 Manual inspection Visual inspection Visual inspection Manual / Visual inspection Manual inspection Manual inspection Visual inspection Mounting hardware is tight • Front wheel yoke • Rear caster frame • Main axle mounts to frame and axle clamp • Cotter pins for main wheels Hardware is properly installed and undamaged • Spring pins • Washers • Springs Link pins Links • Minimal play between pins and bushings • Bushings are not working out of links Link pins are
1-800-MAGLINE (624-5463) Page 26 Quarterly • Deck should move through entire range of motion without tripping circuit breaker • Buttons should not stick in down position Manual / Visual inspection Battery box Electrical Operation Quarterly • Battery box case and cover are free of damage, dents and cracked welds • No loose components • Cover for charger port is intact • Connecting screws to the battery terminals are tight • Battery box cover screws are tight Electrical Electrical Quarterly No
Operator Interface Area Gas spring condition and operation Description Normal Condition • Visual inspection • Rods should be straight and free • Disconnect cylinders from of oil studs per instructions • Spring should not compress in manual and try to easily and return to fully extended compress the spring position if compressed Method of Inspection Findings Pass or Fail Annually Timing Notes CooLift® 1-800-MAGLINE (624-5463) Page 27 www.magliner.
CooLift® MAGLINE® INC. Standish, Michigan 48658 1-800-MAGLINE (624-5463) www.magliner.com Form # 98358 February, 2013 © Copyright 2009-2013, Magline, Inc. U.S. Patent No. 8,282,111 CooLift® is a registered trademark owned by Swift Water Logistics 1-800-MAGLINE (624-5463) Page 28 www.magliner.
