User Manual

Step 1: To begin the removal of your OEM exhaust
system, unbolt the pipes from the mounting bracket
located behind the cross-member, unfasten the four
bolt flange at the rear of the catalytic converter
disengage the tail pipe/muffler assemblies from the
OEM rubber insulators and remove.
Step 2: Install your new MAGNAFLOW system by
mounting the supplied adjustable hangers to the rear
cross member with the supplied fasteners (use these
hangers to set the correct oriention for clearance and
aesthetics). Next, attach the Y-pipe assembly at the
flange junction to the rear of the converter with
supplied hardware, re-use OEM hardware to attach to
the mounting bracket. Finish by attaching the D/S &
P/S Muffler Assemblies to the Y-pipe Assembly and
secure with supplied 2.50" clamp and fitting the
hangers into the supplied Hangers/Insulators. Leave
all hardware loose until the system is fully installed.
Step 3: With all components mounted loosely, adjust
the system for overall aesthetics and clearance of
frame & bodywork. (MAGNAFLOW recommends at
least 1/2" of clearance between the exhaust system
and any body panels to prevent heat-related body
damage or fire.)
Step 4: Once a final position has been chosen for the
new system, evenly tighten all fasteners from front to
rear. The supplied band clamps must be VERY tight
to properly align the pipes and prevent leaks
(Approximately 40ft-lbs). Inspect all fasteners after
25-50 miles of operation and retighten if necessary.
Mufflers, Converters,
Systems and Tips
INSTALLATION INSTRUCTIONS
16889
1980-1982 Chevrolet Corvette 5.7L
Warning: When working on, under, or around
any vehicle exercise caution. Please allow the
vehicle's exhaust system to cool before removal,
as exhaust system temperatures may cause
severe burns. If working without a lift, always
consult vehicle manual for correct lifting
specifications. Always wear safety glasses and
ensure a safe work area. Serious injury or death
could occur if safety measures are not followed.
** Magnaflow Performance Exhaust recommends professional
installation on all their products
Magnaflow Performance Exhaust - 22961 Arroyo Vista Rancho Santa Margarita, CA 92688
Main #: 1-800-990-0905 Technical Support: 1-800-959-9226 ext 4500
12/26/12
Rev: 000
Y-Pipe
Assy
[2] Adjustable
Hanger
D/S Muffler
Assy
P/S Muffler
Assy
[2] 2.50"
Clamp

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