CAN-6 Enrange CAN-6 Radio Receiver September 2011 Part Number: 198-00244-1000-R1 ©Copyright 2011 Magnetek Material Handling
Your New Radio Receiver TM Thank you for your purchase of Magneteks Enrange CAN-6 Radio Controller. Magnetek has set a whole new standard in wireless control performance, dependability, and value with this unique line of Radio Controllers. If your product ever needs modification or service, please contact one of our representatives at the following locations: U.S. Service Information For questions regarding service or technical information contact: 1.866.MAG.SERV (1.866.624.7378) Magnetek, Inc.
TABLE OF CONTENTS 1.0 INTRODUCTION .................................................................................................................. 3 1.1 PRODUCT MANUAL SAFETY INFORMATION ............................................................... 3 1.2 WARNINGS and CAUTIONS ............................................................................................ 4 2.0 CRITICAL INSTALLATION CONSIDERATIONS ................................................................. 5 2.1 GENERAL ..............
1.0 INTRODUCTION Thank you for your purchase of Magneteks Enrange® brand CAN-6 Radio Wireless Receiver. ® These instructions are to be used as a reference for personnel operating the Enrange brand CAN-6 Radio ® Wireless Receiver and the equipment that this Enrange brand CAN-6 Radio Wireless Receiver is attached to. The user of these instructions should have basic knowledge in the handling of electronic equipment. 1.1 PRODUCT MANUAL SAFETY INFORMATION Magnetek, Inc.
1.2 WARNINGS and CAUTIONS Throughout this document WARNING and CAUTION statements have been deliberately placed to highlight items critical to the protection of personnel and equipment. WARNING A warning highlights an essential operating or maintenance procedure, practice, etc. which if not strictly observed, could result in injury or death of personnel, or long term physical hazards.
2.0 CRITICAL INSTALLATION CONSIDERATIONS WARNING PRIOR TO INSTALLATION AND OPERATION OF THIS EQUIPMENT, READ AND DEVELOP AN UNDERSTANDING OF THE CONTENTS OF THIS MANUAL AND THE OPERATION MANUAL OF THE EQUIPMENT OR DEVICE TO WHICH THIS EQUIPMENT WILL BE INTERFACED. FAILURE TO FOLLOW THIS WARNING COULD RESULT IN SERIOUS INJURY OR DEATH AND DAMAGE TO EQUIPMENT.
2.3 SAFETY INFORMATION & RECOMMENDED TRAINING FOR RADIO CONTROLLED EQUIPMENT OPERATORS Anyone being trained to operate radio controlled equipment should possess as a minimum the following knowledge and skills before using the radio controlled equipment.
operate a crane, hoist or lifting device if the chain or wire rope is not seated properly in the sprockets, drum or sheave operate any damaged or malfunctioning crane, hoist, lifting device or other material handling equipment change any settings or controls without authorization and proper training remove or obscure any warning or safety labels or tags leave any load unattended while lifted leave power on the radio controlled equipment when the equipment is not in operation operate any material handling eq
3.0 CAN-6 RECEIVER INSTALLATION WARNING BEFORE OPERATING THE RECEIVER, FAMILIARIZE YOURSELF WITH ALL SAFETY INFORMATION IN THIS MANUAL, APPROPRIATE MANUAL SUPPLEMENTS AND ANY OTHER LOCAL, STATE, OR FEDERAL RULES OR REGULATIONS ALREADY IN EXISTENCE. FAILURE TO FOLLOW THIS WARNING COULD RESULT IN SERIOUS INJURY OR DEATH AND DAMAGE TO EQUIPMENT. 3.1 PRE INSTALLATION 1. The transmitter and receiver access code and channel must match before the system will communicate. 2.
Figure 02: CAN-6 with external antenna (red) Figure 04: CAN-6 with Con1 and Con2 connectors Figure 03: CAN-6 (900 MHz version only) with internal antenna (red) Figure 05: CAN-6 Side View Enrange CAN-6 Instruction Manual September 2011 Page 9 of 24
3.3 INSTALLATION 1. 2. 3. 4. 5. 6. 7. Determine the location of your antenna from Figures 01-03 (the antenna is designated with the red arrow). Be sure to mount the receiver antenna in direct line-of-sight of the operator and free from all obstructions. Do not mount the receiver near high levels of electric noise, such as an unshielded variable frequency drive, as it may cause minor interference.
3.
+Vbattery (Left Pin 7 and Right Pin 1) The CAN-6 is designed to work in any 1224VDC nominal (936VDC max) powered equipment. The +Vbattery pins should be connected to the positive terminal of the machine power supply through an approved Emergency Stop device. Additionally, CAN-6 +Vbattery pins should be protected by a 30A fast blow fuse. All +Vbattery pins must be connected.
3.6 CAN-6 RECEIVER BLOCK DIAGRAM NOTE: Connections are labeled by which side the connector is on the CAN-6 receiver. i.e. L1 is pin 1 on the left connector, R1 is pin 1 on the right connector, etc.
4.0 CONFIGURING THE CAN-6 The CAN-6 receiver will be pre-configured at the factory in most cases; the following sections are for reference for field adjustments. NOTE: Changing settings must be done with caution. Wrong settings can cause the equipment not to function and potentially cause damage to equipment or injury. 4.1 SETTING ANTENNA TYPE The antenna can be selected from internal to external on the CAN-6 module by utilizing SW8 on the Bank 1 dip switches.
4.3 RECEIVER CHANNEL CONFIGURATION SETTINGS (DIP SWITCH BANK 2) The channel can be set on the CAN-6 receiver via the Bank 2 dip switches. The following sections (Sections 4.3.1 through 4.3.3) show the channels or protocols available for each radio frequency option of the CAN-6. NOTE: See Section 3.4 for instructions on how to remove the CAN-6 module from the module housing.
4.3.
4.3.
4.3.3 Channel Dip Switch Settings for 2.
4.4 FCC STATEMENTS Compliance Statement (Part 15.19) This device complies with Part 15 of FCC rules. Operation is subject to the following two conditions: 1. This device may not cause harmful interference, and 2. This device must accept any interference received, including interference that may cause undesired operation. This portable transmitter with its antenna complies with FCCs RF exposure limits for general population/uncontrolled exposure. Warning (Part 15.
5.0 NORMAL OPERATION During normal operation the CAN-6 receiver will receive commands from the transmitter and convert them to output or CAN signals. During these operations, the operator can verify that the receiver is online and functioning by interpreting the status LED light pairs on the front of the CAN-6 receiver. If there are errors during operation, the LED lights can help troubleshoot the problem. 5.
5.3.2 Signal Strength/Error Code LED (Bottom LED on CAN-6 Faceplate) Solid Green = Good RF signal strength to transmitter Solid Red = Poor RF signal strength to transmitter Blinking Red = Error (code is picked up from number of blinks) Red 2 Blinks - Commanded Power Down Red 3 Blinks - RF Data Timeout Red 4 Blinks - CANbus Timeout Refer to Section 6.0 for the troubleshooting table to interpret error codes.
6.0 TROUBLESHOOTING 6.1 TROUBLESHOOTING TABLE Problems Receiver will not turn on Possible Reasons Suggestions Supplied voltage is out of the Ensure the voltage is with 1224VDC acceptable range nominal (936VDC max). Internal fuse has blown Incorrect system RF channel Contact the factory. Make sure the receiver and transmitter unit are both set to the same RF channel. Incorrect system access Make sure the receiver and transmitter both code have the same access code.
CAN messages transmitted by the receiver are not being received Incorrect source address receiver is set correctly. The termination resistor is Ensure the termination resistor is set incorrectly appropriately set. Incorrect baud rate Outputs not functioning Make sure that the source address of the Faulty Wiring Output is shorted or opened Ensure the correct baud rate is set by all devices on the bus. Check all wires for loose or damaged connections.
6.2 ASSEMBLY AND REPLACEMENT PARTS If your receiver ever needs repair, we always recommend that you have Magnetek perform the repair. If you need to refer to a parts list, refer to your receivers drawing that was included in the shipment of your receiver. Please contact Magneteks service department at 1.866.MAG.SERV for information regarding parts and service.
