MATERIAL MONITOR MANUAL CB-6000-RGT Manual covers assemblies: CB-6000-RGT-APS CB-6000-RGT-HV CB-6000-RGT-PAT CB-6000-RGT-UPS Rev.
CB-6000-RGT Material Monitor Manual CORPORATE HEADQUARTERS and MANUFACTURING th 11692 56 Court * Clearwater, FL 33760 * Tel 727-573-2955 * Fax 727-571-3636 TECHNOLOGY CENTER and MANUFACTURING 1862 Ives Ave. * Kent, WA 98032 * Tel 253-854-2660 * Fax 253-854-1666 MVP Plastech UK Chilsworthy Beam, Gunnislake, Cornwall, PL18 9AT UK, * Tel: +44 (0) 1822 832621 Fax: +44 (0) 1822 833999 www.mvpind.com Rev.
CB-6000-RGT Material Monitor Manual Table of Contents SECTION: Page TERMS & CONDITIONS OF SALE 4 SAFETY & WARNINGS 6 INTRODUCTION 15 QUICK START – SET POINT PROGRAMMING 16 SYSTEM CALIBRATION – RESIN TOTAL & RATE 18 SYSTEM CALIBRATION – GLASS TOTAL & RATE 25 METER SETUP SHEETS 30 OPTIONAL REMOTE RESET SWITCH 34 RESIN & GLASS CALCULATIONS WORK SHEET 35 PARTS DRAWINGS 41 REVISION INFORMATION 55 Rev.
CB-6000-RGT Material Monitor Manual Terms & Conditions of Sale: • Customs duties, import and export licenses and certificates, if required, and all local taxes are excluded from this offer. If US state and local taxes are applicable and not included in equipment invoice, such amount may be invoiced later. • Delivery dates or shipping schedules are approximate and based upon the most recent information available at the time of order.
CB-6000-RGT Material Monitor Manual against the Seller in respect of the goods, the liability of the Seller shall be limited to the value of the goods. • Many factors beyond Seller’s control contribute to the success of Buyer’s finished products, such as raw materials used to manufacture the product. Equipment is warranted to perform to specifications detailed in quotation, but Seller is not liable for quality or quantity of finished products produced by Buyer.
CB-6000-RGT Material Monitor Manual SAFETY & WARNING INFORMATION: OPERATING YOUR POLYESTER SYSTEM SAFELY 1. Introduction Any tool, if used improperly, can be dangerous. Safety is ultimately the responsibility of those using the tool. In like manner, safe operation of polyester processes is the responsibility of those who use such processes and those who operate the equipment. This manual outlines procedures to be followed in conducting polyester operations safety.
CB-6000-RGT Material Monitor Manual Type of Fire Extinguishing equipment recommended: Fire Extinguisher – code ABC, rating number 4a60bc. Extinguishing Media – Foam, Carbon Dioxide, Dry Chemical, Water Fog. Copies of the above bulletins are available, at a nominal charge from: National Fire Protection Association 470 Atlantic Avenue Boston, MA 02210 Research Report No.11 of the American Insurance Association deal with “Fire, Explosion and Health Hazards of Organic Peroxides”.
CB-6000-RGT Material Monitor Manual 2.2 Catalyst (Methyl Ethyl Ketone Peroxide) MEKP is among the more hazardous materials found in commercial channels. The safe handling of the “unstable (reactive)” chemicals presents a definite challenge to the plastics industry.
CB-6000-RGT Material Monitor Manual C. Prevent contamination of MEKP with other materials, including polyester over spray and sandings, polymerization accelerators and promoters, brass, aluminum and non-stainless steels. D. Never add MEKP to anything that is hot, since explosive decomposition may result. E. Avoid contact with skin, eyes and clothing. Protective equipment should be worn at all times. During clean-up of spilled MEKP, personal safety equipment, gloves and eye protection must be worn.
CB-6000-RGT Material Monitor Manual When all three elements are present, the result can be an extremely violent explosion. The reaction can be sustained with very little aluminum or galvanized metal; any amount of aluminum is too much. A. The reaction is unpredictable. Prior use of an HHC solvent without incident (corrosion or explosion) does NOT mean that such use is safe. These solvents can be dangerous alone (as a clean-up or flushing agent) or when used as a component or a coating material.
CB-6000-RGT Material Monitor Manual G. Adequate ventilation (as covered in OSHA Section 1910.94 and NFPA No.91) is important wherever solvents are stored or used, to minimize, confine and exhaust the solvent vapors. H. Solvents should be handled in accordance with OSHA Section 1910.106 and 1910.107. 2.4 Catalyst Diluents Magnum Venus Plastech spray-up and gel-coat systems currently produced are designed so that catalyst diluents are not required.
CB-6000-RGT Material Monitor Manual 2.7 Toxicity of Chemicals A. Magnum Venus Plastech recommends that you consult OSHA Sections 1910.94, 1910.106, 1910.107 and NFPA No.33, Chapter 14, and NFPA No.91. B. Contact your chemical supplier(s) and determine the toxicity of the various chemicals used as well as the best methods to prevent injury, irritation and danger to personnel. C. Also determine the best methods of first aid treatment for each chemical used in your plant. 2.
CB-6000-RGT Material Monitor Manual 3.0 Equipment Safety WARNING Magnum Venus Plastech suggests that personal safety equipment such as EYE GOGGLES, GLOVES, EAR PROTECTION, and RESPIRATORS be worn when servicing or operating this equipment. Ear protection should be worn when operating a fiberglass chopper to protect against hearing loss since noise levels can be as high as 116 dB (decibels).
CB-6000-RGT Material Monitor Manual 3.2 Grounding Grounding an object means providing an adequate path for the flow of the electrical charge from the object to the ground. An adequate path is one that permits charge to flow from the object fast enough that it will not accumulate to the extent that a spark can be formed. It is not possible to define exactly what will be an adequate path under all conditions since it depends on many variables.
CB-6000-RGT Material Monitor Manual Introduction: The Digital Monitor is designed to display the resin rate and resin total as well as the glass rate and glass total. By using a sensor assembly, signals are sent to the control box from the resin pump. These signals are then converted to produce the Resin Rate and Resin Total. In the same way a glass sensor assembly is used to send signals to the control box to produce the Glass Rate and Glass Total.
CB-6000-RGT Material Monitor Manual Quick Start – Set Point: The Digital Readout is designed to display the resin rate and resin total as well as the glass rate and glass total. After counting up to a preset number of counts on the resin total display the unit will then send a signal. This signal can be used to turn OFF a resin pump and chopper or ON/OFF some other device. After the initial setup and calibration you just input the Set Point Value and the pumping system will turn OFF at that value.
CB-6000-RGT Material Monitor Manual Note: Pressing the DSP will exit the programming process with out saving. 4. Press the PAR button this will display Pro switch between the setting and Pro . The display will automatically 5. With the display showing press the F1 or F2 Pro displayed. Six times for F1 and four times for F2. 6. Press the PAR button once, then press the F1 displayed. until 6 - SPt or F2 until is SP - 1 is 7. Now press the PAR button six times until SP - 1 is displayed again.
CB-6000-RGT Material Monitor Manual Calibration – Resin Total & Rate: Setup and Installation The Resin Total counter needs to be calibrated to display the desired value. This is done by entering a Scaling Factor into the Resin Total display. The scaling factor will depend on many factors, including the specific gravity of the resin, efficiency of the pumping system, size of the pumping system and number of counts per stroke.
CB-6000-RGT Material Monitor Manual QUICK START: Enter a number into the scale factor parameter (ASCFAC). Pump some material and weigh the output then adjust the scale factor parameter accordingly to obtain the correct total. Repeat this process until the unit displays the correct amount of material pumped, the unit is now calibrated. Check that the following parameters and adjust the scale factor accordingly: (A Cnt) cnt = one count per pulse (recommended), cnt 2 = two counts per pulse (AdECPt) = 0.
CB-6000-RGT Material Monitor Manual THE SCALE FACTOR IS CALCULATED USING: SF (ASCFAC) = Desired Display Decimal DDD (Number of pulses per “single” unit x CM x SM) Desired Displayed Decimal DDD 1 10 100 1000 (AdECPt) 0 0.0 0.00 0.000 Counter Decimal Selection None Tenths Hundredths Thousandths Number of pulses per “single” unit: pulses per unit generated by the process (i.e. # of pulses per Pound or Kilogram) CM: Counter Mode (A Cnt) times factor of the mode 1, 2 or 4.
CB-6000-RGT Material Monitor Manual For our purposes here let us base our Rates on Pounds or Kilograms per minute with one decimal place (DDD = 10). We need the number of pulses per Pound or Kilogram so from the information above we calculate When working in pounds we can determine pounds per stroke or strokes per pound. Pounds per Stroke Calculation – assume nine (9) pounds per gallon - check the Data sheet or MSDS sheet for your actual weight.
CB-6000-RGT Material Monitor Manual Now to determine pulses per kilogram multiply the number of strokes per kilogram by the number pulses per stroke. For our purposes here let us assume four (4) pulses per stroke. Strokes per kilogram – 7.77075 Pulses per stroke – x 4.00 Pulses per Kilogram – 31.
CB-6000-RGT Material Monitor Manual The Resin Rate can be calculated by: If the number of pulses per “single” unit (i.e. # of pulses per pound) is known, then it can be entered as the Scaling Input value and the Scaling Display value will be entered as the following: Display Value (rdSP 1) 1 = seconds, 60 = minutes and 3600 = Hours Input Value (r InP 1) = # of pulses per unit Notes: 1.
CB-6000-RGT Material Monitor Manual QUICK REFERENCE: PAR Pro F1 4 - rtE Push 6 times PAR rdSP 1 RST 600.0 Use the RST to select the numeric column and the F1 PAR r InP 1 and F2 RST 580.0 to change its value. Enter the desired Set Point number then press PAR through the remaining parameters unit the display reads END . Note: Pressing the DSP will exit the programming process without saving. Rev.
CB-6000-RGT Material Monitor Manual Calibration – Glass Total & Rate: Setup and Installation The Glass Total counter needs to be calibrated to display the desired value. This is done by entering a Scaling Factor into the Glass Total display. The scaling factor will depend on the Glass yield the number of strands being use. Once calibrated the unit will accurately display the total amount of material processed in the units desired. The units of measure are determined by the weight measure used i.e.
CB-6000-RGT Material Monitor Manual • GLASS TOTAL SCALING FACTOR The glass total scaling factor is calibrated using the same procedure as the resin total scaling factor only on the glass total meter. The glass total can be setup a couple of different ways depending on how many strands of glass are being used. The total can include both strands of glass or calculated for one strand and then doubled to give the correct total.
CB-6000-RGT Material Monitor Manual Calculating the Glass Total Scale Factor: Like the resin above: SF (ASCFAC) = Desired Display Decimal DDD (Number of pulses per “single” unit x CM x SM) For our purposes here let us base our Rates on Pounds or Kilograms per minute.
CB-6000-RGT Material Monitor Manual • GLASS RATE SCALING VALUES: The glass rate is specified by two programmable parameters: A desired Rate Display Value (rdSP 1) and a corresponding Rate Input Value (r InP 1).
CB-6000-RGT Material Monitor Manual THE GLASS RATE CAN BE CALCULATED BY: If the number of pulses per “single” unit (i.e. # of pulses per pound or kilogram) is known, then it can be entered as the Scaling Input value and the Scaling Display value will be entered as the following: Display Value (rdSP 1) 1 = seconds, 60 = minutes and 3600 = Hours Input Value (r InP 1) = # of pulses per unit Notes: 1.
CB-6000-RGT Material Monitor Manual Meter Setup Sheets: RESIN RATE METER SETUP SHEET: 4 – rtE Rate Input Parameters Display rAtEEn LO- Udt HI – Udt rtE dP rdSP 1 r InP 1 Description Rate Assignment Low Update Time High Update Time Rate Decimal Point Display Value Input Value MVP Setting rAtE – A 2.0 4.0 0.0 60 1000.0 Enter value Enter value QUICK REFERENCE: PAR Pro F1 4 - rtE or F2 PAR Rev.
CB-6000-RGT Material Monitor Manual RESIN TOTAL METER SETUP SHEET: I – InP Counter A Input Parameters Display Description MVP Setting A Cnt Operating Mode cnt ArESEt Reset Action 2ErO AdECPt Decimal Position 0.
CB-6000-RGT Material Monitor Manual GLASS RATE METER SETUP SHEET: 4 – rtE Rate Input Parameters Display rAtEEn LO- Udt HI – Udt rtE dP rdSP 1 r InP 1 Description Rate Assignment Low Update Time High Update Time Rate Decimal Point Display Value Input Value MVP Setting rAtE – A 2.0 4.0 0.0 60 1000.0 Enter value Enter value QUICK REFERENCE: PAR Pro F1 4 - rtE or F2 PAR Rev.
CB-6000-RGT Material Monitor Manual GLASS TOTAL METER SETUP SHEET: I – InP Counter A Input Parameters Display Description MVP Setting A Cnt Operating Mode cnt ArESEt Reset Action 2ErO AdECPt Decimal Position 0.0 ASCFAC Scale Factor 1 ASCALr Scale Multiplier 1 ACNtLd Count Load Factor 0 A P-UP Reset Power-Up yes (All other parameters in I – InP remain as set by the factory) Enter factor here QUICK REFERENCE: PAR Pro F1 1 - InP or F2 PAR Rev.
CB-6000-RGT Material Monitor Manual Optional Remote Reset: Using the items listed below: 1 @ 09125 1 @ 9807-2-1 1 @ 9807-1-1 1 @ 09068 1 @ 08801 1’@ 08810 1 @ 08802 1 @ 07223 3’@ 08247-BC 1 @ 09169 Bulk head fitting Pressure Switch Operator Bracket Fitting 1/8 Tubing (plus length to push button) Fitting Fitting Wire Push Button Mount the switch (9807-2-1) in the desired location in the control box and connect the operator (9807-1-1) to the switch (9807-2-1).
CB-6000-RGT Material Monitor Manual Calculation Work Sheets: • Resin Calculations work sheet: • Glass Calculations work sheet: • Resin Quick Start work sheet • Glass Quick Start work sheet Rev.
CB-6000-RGT Material Monitor Manual Resin Calculations work sheet: • Pounds per Stroke Calculation – check Data sheet or MSDS sheet for your actual weight. Resin weight per Unit (Pounds per gallon) – Gallons per stroke – x Pounds per stroke – (insert your actual weight) (from chart above) 1.
CB-6000-RGT Material Monitor Manual Resin Rate Input value: Pounds Pulses per unit Decimal display x Input Value (r InP 1) = Kilogram x (1 = 0 or 10 = 0.0 or 100 = 0.00 decimal display) Rev.
CB-6000-RGT Material Monitor Manual Glass Calculations work sheet: • Pounds per Yard Calculation (Yield) – Check your material to determine actual Yield. Pulses per yard Yards per pound Pulses per pound x = 9.5567 (pulses per yard) (Yield) Round to (pulses per pound per strand of glass). If using two strands of glass multiple by two 2 x = . Glass Total Scale Factor (pounds) – (per strand of glass) Display Decimal place Pulses per pound – Scale Factor (ASCFAC) = • (1= 0 or 10 = 0.0 or 100 = 0.
CB-6000-RGT Material Monitor Manual Glass Rate Input value: Pounds Pulses per unit Decimal display x Input Value (r InP 1) = Kilogram x (1 = 0 or 10 = 0.0 or 100 = 0.00 decimal display) Resin Rate and Resin Total Quick Start work sheet: Resin Rate and Resin Total Calibration – Quick Start Method: To Calibrate the Resin Rate and Resin Total using the Quick Start Method – First setup the program parameters for the two displays as noted on the setup sheets in the back of the manual.
CB-6000-RGT Material Monitor Manual Glass Rate and Glass Total Quick Start work sheet: Quick Start setup for Glass Rate and Glass Total Calibration Before activating the chopper be sure the pump pressure is set to zero and the fluid pressures have been relived. The Glass Rate and Glass Total are calibrated using the same procedure as the resin rate and total only on the glass meters. The glass rate and total can be setup a couple of different ways depending on how many strands of glass are being used.
CB-6000-RGT Material Monitor Manual Parts Drawings: CSD-1000-UPS RESIN SENSOR ASSEMBLY – APS CSD-1000-APS RESIN SENSOR ASSEMBLY – HV CSD-1000-HV RESIN SENSOR ASSEMBLY – UPS PAT-SENS-100 RESIN SENSOR ASSEMBLY – PATRIOT • CONTROL BOX CONNECTIONS DRAWING • SYSTEM CONNECTIONS DIAGRAM • CONTROL BOX INPUT PANEL 79280-1 GLASS SENSOR ASSEMBLY CSD-1006 BASE PLATE – SENSOR MOUNTING Rev.
CB-6000-RGT Material Monitor Manual Rev.
CB-6000-RGT Material Monitor Manual Rev.
CB-6000-RGT Material Monitor Manual 11 VLS-4613 (REF) PISTON ROD ADAPTER 5 4 9 10 12 2 8 8 7 8 3 6 1 MAGNUM VENUS PRODUCTS Hardware Kit - HVLS Resin Sensor REV. CSD-1000-HV 09-18-07 BT2 Rev.
CB-6000-RGT Material Monitor Manual Hardware Kit - HVLS Resin Sensor PARTS LIST ITEM 1 2 3 4 5 6 7 9 10 11 12 PART NO. QTY 02670-8 1 7102-15-16 1 CSD-1002 1 CSD-1003-UPS 1 CSD-1004-UPS 1 CSD-1005-M12 1 HVLS-1002-CSD 1 CSD-1008 1 F-CS-04C-12 1 F-HN-04C 1 F-HN-04F 1 CSD-1000-HV DESCRIPTION SHOULDER BOLT SET SCREW ASSY - MAGNET HOLDER CONNECTING ROD PIN - CAT SENSOR MNT SENSOR MOUNT MODIFIED PUMP PLATE ROD END SOCKET HEAD CAP SCREW HEX NUT HEX NUT OPTIONAL PARTS AND ASSEMBLIES ITEM 6A 8 PART NO.
CB-6000-RGT Material Monitor Manual 11 3101-8 (REF) PISTON ROD ADAPTER 5 4 9 10 12 2 8 8 7 8 3 6 1 MAGNUM VENUS PRODUCTS Hardware Kit - UPS Resin Sensor REV. A - UPDATED KIT DESCRIPTION 06-21-06 BT2 REV. B = ADDED ITEM 8 TO ITEM 3, MOVED ITEM 8 TO OPTIONAL PARTS CSD-1000-UPS 06-29-06 JEM Rev.
CB-6000-RGT Material Monitor Manual Hardware Kit - UPS Resin Sensor PARTS LIST ITEM 1 2 3 4 5 6 7 9 10 11 12 PART NO. QTY 02670-8 1 7102-15-16 1 CSD-1002 1 CSD-1003-UPS 1 CSD-1004-UPS 1 CSD-1005-M12 1 CSD-1006 1 CSD-1008 1 F-CS-04C-12 1 F-HN-04C 1 F-HN-04F 1 CSD-1000-UPS DESCRIPTION SHOULDER BOLT SET SCREW ASSY - MAGNET HOLDER CONNECTING ROD PIN - CAT SENSOR MNT SENSOR MOUNT MODIFIED PUMP PLATE ROD END SOCKET HEAD CAP SCREW HEX NUT HEX NUT OPTIONAL PARTS AND ASSEMBLIES ITEM 6A 8 PART NO.
CB-6000-RGT Material Monitor Manual Rev.
CB-6000-RGT Material Monitor Manual RESIN RATE METER 1 COM 1 2 4 5 4 GLASS RATE METER 1 COM SIGA 3 5 9 10 11 1 2 4 5 Out 1 1 2 C O M 20 21 4 C O M +12 3 4 3 5 9 10 11 5 9 10 11 GLASS TOTAL METER RESIN TOTAL METER 2 SIGA 5 9 10 11 1 2 4 5 +12 4 3 1 1 COM 3 Resin Sensor SENSOR ASSY NEUT Glass Sensor 79280-1 GLASS SENSOR Signal to Turn Off Pump and Gun 4 .75A FUSE 5 115VAC or 230VAC Air Supply from Manifold RESIN & GLASS CONTROLLER BOX Rev.
CB-6000-RGT Material Monitor Manual RESIN / GLASS CONTROLLER BOX PARTS LIST ITEM 1 2 3 4 5 PART NO. E-CRM-101 E-RM-101 06042 08332 07254 QTY. 4 1 1 1 1 DESCRIPTION READ OUT RELAY MODUAL 2 POSTION SWITCH .75 AMP FUSE SOLENOID VALVE NOTE: Item number 2 is used with the special valve package. Rev.
CB-6000 Material Monitor Manual EXHAUST EXHAUST Rev.
CB-6000 Material Monitor Manual Control Box Input Panel Rev.
CB-6000 Material Monitor Manual Rev.
CB-6000 Material Monitor Manual CSD-1006 BASE PLATE - SENSOR MOUNTING HOLE Use for modifying existing base plate to mount CSD-1000 sensor Rev.
CB-6000 Material Monitor Manual Revision Information: Rev. 10/2012 Updated the manual format and Address. Added the Terms & Conditions of Sale section and also added the Revision Information Section to the manual. Updated with the Patriot version information. Rev.
CB-6000 Material Monitor Manual MAGNUM VENUS PLASTECH CORPORATE HEADQUARTERS and MANUFACTURING th 11692 56 Court * Clearwater, FL 33760 * Tel 727-573-2955 * Fax 727-571-3636 TECHNOLOGY CENTER and MANUFACTURING 1862 Ives Ave. * Kent, WA 98032 * Tel 253-854-2660 * Fax 253-854-1666 MVP Plastech UK Chilsworthy Beam, Gunnislake, Cornwall, PL18 9AT UK, * Tel: +44 (0) 1822 832621 Fax: +44 (0) 1822 833999 www.mvpind.com Rev.
