INSTALLATION AND OPERATIONS MANUAL CB-8000-XXX CB-8000-xxx Resin Monitor Installation/Programming Model numbers: CB-8000-APS CB-8000-UPS CB-8000-PAT MAGNUM VENUS PLASTECH APRIL 2013 REV 1.
INSTALLATION AND OPERATIONS MANUAL MAGNUM VENUS PLASTECH APRIL 2013 CB-8000-XXX REV 1.
INSTALLATION AND OPERATIONS MANUAL CB-8000-XXX TABLE OF CONTENTS CHAPTER 1-Safety and Warning Information ......................................................................................................... 5 Operating Your Polyester System Safely ...................................................................................................................5 1.0 Introduction ...........................................................................................................................
INSTALLATION AND OPERATIONS MANUAL MAGNUM VENUS PLASTECH APRIL 2013 CB-8000-XXX REV 1.
INSTALLATION AND OPERATIONS MANUAL CB-8000-XXX CHAPTER 1-Safety and Warning Information Operating Your Polyester System Safely 1.0 Introduction The manufacturer accepts no liability for any consequences resulting from inappropriate, negligent or incorrect installation or adjustment of the optional operating parameters of the equipment. The contents of this guide are believed to be correct at the time of printing.
INSTALLATION AND OPERATIONS MANUAL CB-8000-XXX 2.2 Catalyst (Methyl Ethyl Ketone Peroxide) MEKP is among the more hazardous materials found in commercial channels. The safe handling of the “unstable (reactive)” chemicals presents a definite challenge to the plastics industry.
INSTALLATION AND OPERATIONS MANUAL CB-8000-XXX Consult your material supplier to determine whether your solvent or coating contains Halogenated Hydrocarbon Solvents. Magnum Venus Plastech recommends that you contact your solvent supplier regarding the best non-flammable clean-up solvent with the heat toxicity for your application. If you find it necessary to use flammable solvents, they must be kept in approved, electrically grounded containers.
INSTALLATION AND OPERATIONS MANUAL CB-8000-XXX 3.0 Equipment Safety WARNING Magnum Venus Plastech suggest that personal safety equipment such as EYE GOGGLES, GLOVES, EAR PROTECTION, and RESPIRATORS be worn when servicing or operating this equipment. Ear protection should be worn when operating a fiberglass chopper to protect against hearing loss since noise levels can be as high as 116 dB (decibels).
INSTALLATION AND OPERATIONS MANUAL CB-8000-XXX CHAPTER 2-Introduction The CB-8000-xxx Resin Monitor is designed to help operators achieve resin weight targets. The unit has triple displays with external resets on the two large LED readouts. The unit utilizes an electro-mechanical sensor (either magnetic or proximity) to keep track of fractional pump strokes.
INSTALLATION AND OPERATIONS MANUAL MAGNUM VENUS PLASTECH APRIL 2013 CB-8000-XXX REV 1.
INSTALLATION AND OPERATIONS MANUAL CB-8000-XXX CHAPTER 3-Installation The CB-8000-XXX comes with hardware to mount unit to a 2” column which is standard on most MVP systems, and will mount to any flat surface that is suitable to hold the weight of the unit. Please refer to the reference label on the panel for proper electrical supply connections.
INSTALLATION AND OPERATIONS MANUAL MAGNUM VENUS PLASTECH APRIL 2013 CB-8000-XXX REV 1.
INSTALLATION AND OPERATIONS MANUAL CB-8000-XXX CHAPTER 4-Programming The CB-8000-XXX basic functions are factory set to run out of the box. Only two adjustments need to be made to each panel meter to match up to the displacement of the fluid section that it is being installed on and set the decimal point display. Setting up the CB-8000-xxx for operation. The CB-8000-xxx material monitoring system utilizes Red Lion panel meter as displays. Large displays are LD2006P0 and the smaller display is a CUB5.
INSTALLATION AND OPERATIONS MANUAL MAGNUM VENUS PLASTECH APRIL 2013 CB-8000-XXX REV 1.
INSTALLATION AND OPERATIONS MANUAL CB-8000-XXX LD2006P0 display (large displays) Using the PAR and SEL keys on the front of the display you will need to navigate to the correct module for programming. Module 1-INP (inputs) is the only one that needs to be modified. Once you have entered the module for programming use the following chart to navigate the module. The greyed out parameters are not available. The following is a step by step procedure on how to change the relevant settings.
INSTALLATION AND OPERATIONS MANUAL Press the PAR key.*** COUNTER A SCALE FACTOR CB-8000-XXX Display will read A-ScF. Scale Factor entry. At this point you will have the option to set the scale factor for calibration. Press the SEL key if you wish to set the scale factor. Press the SEL key to adjust the number and use the RST key to move from number to number. Please see Chapter 5-Calibration section for setting this number. Press the PAR key. COUNTER A RESET ACTION Display will read A-rST.
INSTALLATION AND OPERATIONS MANUAL CB-8000-XXX CUB5 display (small display) Using the SEL and RST keys on the front of the display you will need to navigate to the correct module for programming. Module 1-INPUT (inputs) is the only one that needs to be modified. Once you have entered the module for programming use the following chart to navigate the module. The greyed out parameters are not available. The following is a step by step procedure on how to change the relevant settings.
INSTALLATION AND OPERATIONS MANUAL Press the SEL key COUNTER A SCALE FACTOR CB-8000-XXX Display will read CntA ScF. Scale Factor entry. At this point you will have the option to set the scale factor for calibration. Press the RST key if you wish to set the scale factor. Press the RST key to adjust the number and use the SEL key to move from number to number. Once you have set the scale factor, press and hold the SEL key to accept the number. Press the SEL key.
INSTALLATION AND OPERATIONS MANUAL CB-8000-XXX CHAPTER 5-Calibration Calibration Navigate to the scale factor on all displays and set to 1.0000. Exit programming mode. Reset all counters. Using a container, dispense material. If volume is to be used the container must have volumetric marks on it. Once the container has been filled, record what the display reading is. Using the net weight or volume from the container divide it by the monitor display.
INSTALLATION AND OPERATIONS MANUAL CB-8000-XXX Basic Troubleshooting. Symptom Cause No power when power switch is turned on.
INSTALLATION AND OPERATIONS MANUAL CB-8000-XXX CHAPTER 6-OPTIONS/PARTS UNITS CB-8000-APS CB-8000-UPS CB-8000-PAT For use on APS pump systems. For use on UPS pump systems. For use on PAT pump systems. Note: All systems come with 25’ resin sensor cable and 50’ remote reset as standard. If longer lengths are needed they must be ordered separately. DISPLAY UNITS 2.250” DISPLAY (LD2006P0) .
INSTALLATION AND OPERATIONS MANUAL MAGNUM VENUS PLASTECH APRIL 2013 CB-8000-XXX REV 1.
INSTALLATION AND OPERATIONS MANUAL CB-8000-XXX CHAPTER 7-DRAWINGS MAGNUM VENUS PLASTECH APRIL 2013 REV 1.
INSTALLATION AND OPERATIONS MANUAL MAGNUM VENUS PLASTECH APRIL 2013 CB-8000-XXX REV 1.
INSTALLATION AND OPERATIONS MANUAL MAGNUM VENUS PLASTECH APRIL 2013 CB-8000-XXX REV 1.
INSTALLATION AND OPERATIONS MANUAL MAGNUM VENUS PLASTECH APRIL 2013 CB-8000-XXX REV 1.
INSTALLATION AND OPERATIONS MANUAL MAGNUM VENUS PLASTECH APRIL 2013 CB-8000-XXX REV 1.
INSTALLATION AND OPERATIONS MANUAL MAGNUM VENUS PLASTECH APRIL 2013 CB-8000-XXX REV 1.
INSTALLATION AND OPERATIONS MANUAL MAGNUM VENUS PLASTECH APRIL 2013 CB-8000-XXX REV 1.
INSTALLATION AND OPERATIONS MANUAL MAGNUM VENUS PLASTECH APRIL 2013 CB-8000-XXX REV 1.
INSTALLATION AND OPERATIONS MANUAL MAGNUM VENUS PLASTECH APRIL 2013 CB-8000-XXX REV 1.
INSTALLATION AND OPERATIONS MANUAL CB-8000-XXX 100.1 ---- 24VCOM 30 (245.1) FU1 2.00A CUSTOMER SUPPLIED: 100/230 1PH 50/60H FLA .45A @ 120 FLA .25A @ 220 L101 L102 L201 L201 +24V 31 (245.1) 150.1 --- GND -18AWG -- -14AWG --- L201 L102 GND 105.1 155.1 -- GROUND BLOCK (ON PANEL BACKPAN) -- -- -- -- -- 110.1 160.1 S1 -L103 -L102 L201 -- -- -- -- -- -- 115.1 165.1 -- -GND TBA3 -- -L201 RED LION -L103 L103 L201 TBA2 LD2006P0 -- TBA1 -120.
INSTALLATION AND OPERATIONS MANUAL MAGNUM VENUS PLASTECH APRIL 2013 CB-8000-XXX REV 1.
INSTALLATION AND OPERATIONS MANUAL CB-8000-XXX 24VCOM 30 (150.1) 200.1 +24V 31 (150.1) 250.1 -- -- -- -- -- -- -- -- 205.1 255.1 -- -- -- -31 -- -- -- -- 210.1 260.1 -- -I/COM USR INPB INA -- -- --- -31 +24VDC RED LION CUB5 COM 30 30 -- 215.1 265.1 -- -- -- -- -- -- -- -- 220.1 270.1 -- -- -- -- -- -- -- -- 225.1 275.1 -- -- -- -- -- -- -- -- 230.1 280.1 -- -- -- -- -- -- -- -- 235.1 285.1 -- -- -- -- -- -- -- -- 240.
INSTALLATION AND OPERATIONS MANUAL MAGNUM VENUS PLASTECH APRIL 2013 CB-8000-XXX REV 1.
INSTALLATION AND OPERATIONS MANUAL CB-8000-XXX RED LION DISPLAY LD2006P0 UPPER 900.1 -- -IN00 -SHLD (WHT) 30 (BLU) 31 (BRN) --- 950.1 (GRY) N.C. IN00 (BLK) TBB1 INPUT A 30 30 IN00 --- 30 -TBB2 INPUT COM 905.1 955.1 -- -- -- TBB3 INPUT B -- -- -- -- -TBB4 910.1 -- +EXC 31 (BLK) 31 (BRN) -(GRY) N.C. IN02 (BLU) IN02 -TBB5 -- -- -- REMOVE JUMPER FROM TERMINAL BLOCKS (IN00/IN01) TO USE SECOND DISPLAY AS GLASS COUNTER ---- TBB6 COM IN00 MAG. SRC. HI FREQ.
INSTALLATION AND OPERATIONS MANUAL MAGNUM VENUS PLASTECH APRIL 2013 CB-8000-XXX REV 1.
INSTALLATION AND OPERATIONS MANUAL CB-8000-XXX RED LION DISPLAY LD2006P0 UPPER 900.1 -- -IN00 -SHLD (WHT) 30 (BLU) 31 (BRN) --- 950.1 (GRY) N.C. IN00 (BLK) TBB1 INPUT A 30 30 IN00 --- 30 -TBB2 INPUT COM 905.1 955.1 -- -- -- TBB3 INPUT B -- -- -- -- -TBB4 910.1 -- +EXC 31 (BLK) 31 (BRN) -(GRY) N.C. IN02 (BLU) IN02 -TBB5 -- -- -- REMOVE JUMPER FROM TERMINAL BLOCKS (IN00/IN01) TO USE SECOND DISPLAY AS GLASS COUNTER ----- TBB6 -- COM IN00 MAG. SRC. HI FREQ.
INSTALLATION AND OPERATIONS MANUAL MAGNUM VENUS PLASTECH APRIL 2013 CB-8000-XXX REV 1.
INSTALLATION AND OPERATIONS MANUAL CB-8000-XXX 3000.1 3050.1 -- -- CB-CABLE-25 -- -- -- -E-MLC-100 -3005.1 -- E-FLC-100 (2) SHLD (3) 30 (BLK) RESIN SENSOR NOT CONNECTED (2) 30 (BLK) (3) 3055.1 (1) 31 (RED) (4) IN00 (WHT) 31 (RED) (1) IN00 (WHT) (4) -- -- -- -- -- 3010.1 3060.1 -- -- -- -E-MLC-100 NOT CONNECTED (2) 30 (BLK) (3) (1) 31 (RED) (4) IN00 (WHT) 3065.1 -- 31 (RED) (1) IN00 (WHT) (4) 4 -3070.1 -- -- -- -- CB-CABLE-50 -- -- -- -E-MLC-100 3025.
INSTALLATION AND OPERATIONS MANUAL MAGNUM VENUS PLASTECH APRIL 2013 CB-8000-XXX REV 1.
INSTALLATION AND OPERATIONS MANUAL CB-8000-XXX CHAPTER 8-Revsion History Date Revision Note 06-20-12 08-19-12 01-21-13 REV 1.00 REV 1.02 REV 1.04 Document created. Updated drawings, updated programming sequence. Updated installation notes Updated Red Lion unit programming Updated calibration Updated sensor drawings 04-29-13 02-19-14 REV 1.04 REV 1.04 Added display part numbers Added PAT sensor MAGNUM VENUS PLASTECH APRIL 2013 REV 1.
INSTALLATION AND OPERATIONS MANUAL MAGNUM VENUS PLASTECH APRIL 2013 CB-8000-XXX REV 1.
INSTALLATION AND OPERATIONS MANUAL CB-8000-XXX Terms & Conditions of Sale 1. ACCEPTANCE: Acceptance of any purchase order from a customer or potential customer (“Buyer”) is subject to credit approval by GSSC, Inc. (“Seller”), acceptance of the purchase order by Seller and, when applicable, any manufacturer, vendor, or other third party that provides goods to Seller for resale to Buyer (“Vendor”).
INSTALLATION AND OPERATIONS MANUAL CB-8000-XXX Corporate HQ/Mfg. th 5148 113 Ave. Clearwater, FL 33760 USA Ph: (727) 573-2955 Fax: (727) 571-3636 E-mail: info@mvpind.com MAGNUM VENUS PLASTECH APRIL 2013 Manufacturing/Sales 1862 Ives Ave. Kent, WA 98032 USA Ph: (253) 854-2660 Fax: (253) 854-1666 Web: www.mvpind.com REV 1.
