MLT 4250 OPERATING/PARTS MANUAL
INTRODUCTION This manual provides information and procedures to safely operate and maintain the light tower and generator. For your own safety and protection from physical injury, carefully read, understand, and observe the safety instructions described in this manual. The information contained in this manual was based on machines in production at the time of publication. Magnum Products LLC reserves the right to change any portion of this information without notice.
TABLE OF CONTENTS Page INTRODUCTION ................................................................................................................. 2 TABLE OF CONTENTS ...................................................................................................... 3 SAFETY NOTES ................................................................................................................ 4 OPERATING SAFETY ............................................................................................
SAFETY NOTES This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death. This manual contains DANGERS, WARNINGS, CAUTIONS, NOTICES and NOTES which must be followed to prevent the possibility of improper service, damage to the equipment, personal injury or death.
ENGINE SAFETY Internal combustion engines present special hazards during operation and fueling! Failure to follow the safety guidelines described below could result in severe injury or death. Also read and follow all safety warnings described in the Engine Operator's Manual. A copy of this manual was supplied with unit when it was shipped from the factory. • • • • • • • • • • DO NOT run engine indoors or in an area with poor ventilation unless exhaust hoses are used.
TOWING SAFETY Towing a trailer requires care! Both the trailer and vehicle must be in good condition and securely fastened to each other to reduce the possibility of an accident. Also, some states require that large trailers be registered and licensed. Contact your local Department of Transportation office to check on license requirements for your particular unit.
SAFETY SYMBOL SUMMARY This equipment has been supplied with numerous safety and operating decals. These decals provide important operating instructions and warn of dangers and hazards. Replace any missing or hard-to-read decals and use care when washing or cleaning the unit. Decal placement and part numbers can be found in the beginning of the parts section of this manual. Below is a summary of the intended meanings for the symbols used on the decals.
SPECIFICATIONS Read this manual carefully before attempting to use this light tower. The potential for property damage, personal injury or death exists if this equipment is misused or installed incorrectly. Read all of the manuals included with this unit. Each manual details specific information regarding items such as set up, use and service requirements. Specifications are subject to change without notice. MAGNUM MODEL MLT 4250 Engine Make/Brand ........................................................
SPECIFICATIONS Read this manual carefully before attempting to use this light tower. The potential for property damage, personal injury or death exists if this equipment is misused or installed incorrectly. Read all of the manuals included with this unit. Each manual details specific information regarding items such as set up, use and service requirements. Specifications are subject to change without notice. Lighting Lighting Type .......................................................
EXTERIOR LOCATIONS 2 1 3 4 5 6 1. FUEL FILLER LOCATION (under door): Use clean DIESEL FUEL ONLY. 2. RADIATOR ACCESS PANEL: Remove this panel for engine coolant service. 3. CONTROL PANEL LOCATION (under door): Engine/generator controls and all circuit breakers. 4. EMERGENCY STOP SWITCH: For emergency shutdown; stops engine and trips main circuit breaker. 5. EQUIPMENT OUTLETS: Circuit breaker protected outlets; 20, 30 and/or 50 amp ratings. 6.
MAIN CONTROL PANEL COMPONENTS 9 8 10 11 12 13 2 7 6 1 5 4 2 3 1. MAIN CIRCUIT BREAKER (90A): This breaker will disconnect power to the connection lugs. 2. LUG DOOR SAFETY SWITCHES: These switches will shut the generator down if the lug door is opened when the generator is running. 3. GENERATOR OUTPUT CONNECTION LUGS: These allow appropriate loads to be wired directly to the generator. 4.
MAGNUM DIGITAL CONTROLLER (MDC) The Magnum Digital Controller (MDC) is an enhanced digital generator controller used to start, stop and monitor the operation of the generator and the engine. The controller constantly monitors vital generator and engine functions for a number of pre-programmed alarm and fault conditions.
• • “ALARM CANCEL” Button When an alarm is activated, either visually or audibly, press this button to silence or cancel the alarm. “FAULT RESET” Button Press this button to clear the fault from the LCD window after the fault has been corrected. Press “FAULT RESET” and “ENTER” to clear the John Deere ECU Alarm List Codes. 3. The Liquid Crystal Display (LCD) • This window will toggle between the Generator Display Screen and the Engine Display Screen upon startup of the unit.
ENGINE MONITORING Engine information is shown on the Liquid Crystal Display (LCD) window in a toggling manner with the Generator information after the first 60 seconds of operation and then every 5 seconds thereafter. The engine display screen will show oil pressure, engine coolant temperature, fuel level and battery voltage. • • • • Oil Press: Displays engine oil pressure. The display registers oil pressure between 0-100 psi. Normal operating pressure is between 35-80 psi.
The history of alarms or codes of the unit are saved in the digital controller. The most recent alarm or code is the first to be listed, with the time/date of the alarm or code at the bottom of the screen. The controller stores up to 118 codes. When full, the controller will automatically remove the oldest file. These codes will not be lost when the control power toggle switch is powered off.
MAGNUM DIGITAL CONTROLLER (MDC) INFORMATION DISPLAYS, FUNCTIONS AND RESET The Magnum Digital Controller (MDC) constantly monitors vital generator and engine functions for a number of operation, alarm and fault conditions. When a fault condition occurs, the engine will shut down automatically and the Liquid Crystal Display (LCD) window will show the fault that has caused the shut down. To resume operation, the fault condition must be resolved.
MAGNUM DIGITAL CONTROLLER (MDC) - LIST OF POSSIBLE ALARMS/DESCRIPTIONS Shut down and warning fault conditions and the displayed message are described in the following table: No. Events Specification Protection Type Information on Binary Output Available Description SD YES Shutdown alarm configurable on the input of IG-IOM/IGS-PTM. WRN YES SD YES Warning alarm configurable on the input of IG-IOM/IGS-PTM.
28 Vgen unbal 29 Wrn ECU Alarm SD WRN NO NO 30 Wrn RA15 fail WRN NO 31 WrnServiceTime WRN NO The generator voltage is unbalanced more than the value of Volt unbal setpoint. ECU alarm list is not empty. Warning alarm in case of lost connection to IGL-RA15 module. The period for servicing is set by the NextServTime setpoint. The protection comes active if the running hours of the engine reach this value.
ADJUSTING THE DISPLAY BACK LIGHTING The backlighting on the Liquid Crystal Display (LCD) window may be adjusted brighter or darker by the operator whenever the Magnum Digital Controller (MDC) is powered up. 1. Press and hold “Enter” and press “S” or “T” on the Diagnostics keypad to increase or decrease the display contrast as needed. 2. Release the “Enter” button and the “S” or “T”buttons when the desired backlighting is attained.
GENERATOR OUTPUT CONNECTION LUGS The generator is equipped with connection lugs behind a door below the controller face. The lugs provide connection points for attachment of external loads to the generator. A large decal on the inside of the connection lug door details the proper connections for selected voltages. WARNING It is HIGHLY RECOMMENDED that only a trained and licensed electrician perform any wiring and related connections to the generator.
VOLTAGE SELECTOR SWITCH The voltage selector switch is located behind the lug door, underneath the engine controller panel. The selector switch is a three position switch that mechanically changes the connections between the generator output leads and the connection lugs. Voltage ranges are selected by rotating the handle on the switch to the desired voltage.
AUXILIARY OUTLETS The control panel is equipped with six outlets for running accessories or tools from the generator. Power is supplied to the outlets any time the engine is running and the main circuit breaker and the auxiliary outlet main circuit breaker are switched in the ON “I” position. AUXILIARY OUTLET GROUNDING STUD Should the main breaker trip, or the auxiliary outlet main circuit breaker trip, remove some of the load to the outlets before turning them back on.
MAIN CIRCUIT BREAKER The main circuit breaker is located on the main control panel. When the breaker is in the OFF “O” position, power is interrupted between the customer connection lugs and the generator. Once the connections have been made to the connection lugs and the generator has been started and allowed to reach normal operating temperature, the breaker may be switched to the ON “I” position.
Installation of a transfer switch or other type of remote starting device is the responsibility of the generator user. Installation of such devices must be performed by following all directions supplied by the manufacturer of the switch. If attaching generator to a power supply normally serviced by a utility company, notify the utility company and check local and state regulations. Familiarize yourself with all instructions and warning labels supplied with the switch.
LIGHT TOWER SET-UP 1. For maximum light coverage locate tower at ground level or in a spot higher than the area being illuminated by the lamps. WARNING Check for any overhead obstructions such as utility lines or vegetation as the tower extends up to 30 ft. (9.14 m). Do not set up the tower if high winds or storms capable of producing lightening are expected in the area! H DETAIL C DETAIL D F E D DETAIL G B C D E G A DETAIL H 2. Place the trailer on firm ground that is relatively flat.
RAISING THE TOWER WARNING The trailer must be leveled with the outriggers extended before raising the tower. The outriggers must remain extended while the tower is up. Failure to level the trailer or extend the outriggers will severely reduce the stability of the unit and could allow the tower to tip and fall. 1. Remove the mast cradle locking pin from the mast cradle (I). 2. Check both sets of mast cables for excessive wear or damage. Make sure the cables are properly centered in each pulley (J).
RAISING THE TOWER WITH THE OPTIONAL ELECTRIC WINCH 1. Set up and level the trailer as described on page 25, and follow steps 1-3 on page 26. 2. Remove the safety pin from the mast lock bar (R). 3. Press the lower winch control toggle switch upward to raise mast into the vertical position (S). Hold switch until the mast lock is engaged. The mast lock bar should snap into place automatically.
LIGHT TOWER START UP Before starting the light tower, carefully read the pre-start check list. Make sure that all of the items are checked before trying to start the light tower. This check list applies for both manual and remote starting. PRE- START CHECK LIST Make sure the control ON/OFF toggle switch is in the OFF “O” position. Make sure that the circuit breakers (main and convenience) are switched OFF “O”.
4. Press the green “ENGINE START” button. The Prestart (Preheat) screen will be displayed (if equipped) and a countdown will begin from 20 seconds to 0. 5. The Starting screen will be displayed. The engine will crank and start running. 6. The Running screen will display. Note: It may take a few seconds for the engine to run smoothly and reach its governed operating speed. The 45 second “SENSING” time delay will start to count down. 7.
10. Once the engine starts it will immediately begin speeding up to a constant 1800 rpm. On units with isochronous engine governing, the engine may hunt or change speeds until operating temperature is reached. After a few minutes of operation, the engine will be warmed up and the LCD window will show engine and generator operating parameters. Temperature will be shown as “0” until the engine temperature is approximately 100° F. 11.
LIGHT OPERATION 1. Once the engine is up to temperature and running smoothly, switch main circuit breaker to the ON “I” position. 2. With main circuit breaker on, switch each individual circuit breaker for the lights to ON “I”, one at a time. 3. The green ballast indicator lights will come on momentarily as the lights strike. As the lights warm up, the ballast indicator lights will continue to get brighter and then remain on. This confirms that power is coming from the ballasts to the lights. 4.
LOWERING THE TOWER 1. Shut down the lights and engine. Allow the lights to cool 10-15 minutes before lowering the tower. 2. Turn the upper mast winch handle to collapse the tower to its lowest position. Make sure the electrical cord returns to the storage tube properly. WARNING If the mast hangs up or the winch cable begins to develop slack, STOP IMMEDIATELY! Excess slack in the cable could cause the mast to collapse should it free up without warning. Contact an authorized service center. 3.
REMOVING THE LIGHTS FOR TRANSPORTATION 1. On units equipped with quick disconnect fittings for the lights, disconnect the power cords from the junction box at the top of the mast. Replace the dust caps on the junction box. On other units, remove the junction box cover on the top of the mast and disconnect ONLY the mast light wires from the terminal blocks. To release the wires from the terminal blocks, flip the locking levers down and pull out the appropriate wires (A). 2.
LIFTING THE TRAILER When lifting the light tower and trailer, attach any slings, chains or hooks directly to the central lifting eye. The lifting eye is located on the mast between the two forklift pockets. 1. Make sure the equipment being used to lift the light tower has sufficient capacity. Note: See the unit specifications on pages 8 - 9 for approximate weights. 2. Make sure the mast cradle locking pin is in place. 3.
ENGINE MAINTENANCE Note: During the first 50 hours of operation, avoid long periods of no load or sustained maximum load operation. If the light tower is to run for longer than five minutes without a load, shut the engine down. The engine is supplied with engine break-in oil from the factory. Extra care during the first 50 hours of engine operation will result in better performance and longer engine life. DO NOT exceed 50 hours of operation with the break-in oil.
DERATING FOR ALTITUDE All light towers are subject to derating for altitude and temperature; this will reduce the available power for operating to tools and accessories connected to the auxiliary outlets. Typical reductions in performance are 2-4% for every 1000 ft. (305 meters) of elevation and 1% per 10º F (3-5º C) increase in ambient air temperature over 72º F (22.2º C). TROUBLESHOOTING SHUTDOWN CONDITIONS LOW OIL PRESSURE SHUTDOWN 1. Check the level of the engine oil with the dipstick.
TROUBLESHOOTING THE LIGHTS DANGER HIGH VOLTAGE! THIS UNIT USES HIGH VOLTAGE CIRCUITS CAPABLE OF CAUSING SERIOUS INJURY OR DEATH. ONLY A QUALIFIED ELECTRICIAN SHOULD TROUBLESHOOT OR REPAIR ELECTRICAL PROBLEMS OCCURRING IN THIS EQUIPMENT. MAST LIGHTS OFF BUT BALLAST INDICATORS ON CONTROL PANEL ARE ON: 1. Mast light is too hot. Allow light to cool 10-15 minutes before restarting. 2. Faulty bulb connection. Check that the bulb is tight in the socket. 3. Bulb broken.
UNIT DECALS DANGER GEFAHR COMPLETELY LOWER TOWER BEFORE TILTING MAST. TILTING AN EXTENDED MAST COULD CAUSE SERIOUS INJURY OR DEATH. VOR DEM EINSCHWENKEN DES MASTES, BELEUCHTUNGSTURM GANZ NIEDERLASSEN. EINSCHWENKUNG DES VERLÄNGERTEN MASTES KANN SCHWERE VERLETZUNG ODER TOD HERVORRUFEN. DANGER PELIGRO BAJE EL MASTIL COMPLETAMENTE ANTES DE VOLCARLO A LA POSICION HORIZONTAL. EL VOLCAR UN MASTIL EXTENDIDO PUEDE LLEGAR A CAUSAR GRAVES HERIDAS O MUERTE.
UNIT DECALS 2 2 2 2 WARNING SECURE MAST IN TRANSPORT LOCK BEFORE LIFTING OR TOWING! WARNUNG DEN MAST VOR DEM ANHEBEN ODER ABSCHLEPPEN IN DER TRANSPORTHALTERUNG SICHERN! ADVERTENCIA FIJE EL MASTIL EN LA TRABA DE TRANSPORTE ANTES DE REMOLCAR O LEVANTAR EL MISMO. ADVERTISSEMENT VERROUILLEZ SOLIDEMENT LE MAT POUR LE TRANSPORT AVANT DE LE HISSER OU DE LE REMORQUER.
UNIT DECALS 1 1 DANGER DO NOT SET UP UNIT IN HIGH WIND OR DURING ELECTRICAL STORMS! CHECK FOR OVERHEAD OBSTRUCTIONS BEFORE USING! GEFHAR 3 STELLEN SIE NICHT MASSEINHEIT IM STARKEN WIND ODER WÄHREND DER ELEKTRISCHEN STÜRME AUF! ÜBERPRÜFEN SIE AUF OBENLIEGENDE HINDERNISSE, BEVOR SIE VERWENDEN! www.m-p-llc.
UNIT DECALS 1 1 1 1 2 1 NEUTRAL BONDED TO FRAME NULL-LEITER AM RAHMEN ANGESCHLOSSEN CONDUCTOR NEUTRO CONECTADO AL CHASIS CONDUCTEUR NEUTRE MIS A LA MASSE DU CHASSIS LIGHTS AND EQUIPMENT OUTLETS MAIN CIRCUIT BREAKER GENERATOR MAIN CIRCUIT BREAKER 2 STARTING THE GENERATOR DAS STARTEN DES GENERATORS COMIENZO DEL GENERADOR COMMENCEMENT DU GÉNÉRATEUR 1. TURN CONTROL SWITCH “ON” CONTROL ON CONTROL OFF 2.
MANUAL WINCH MAST ASSEMBLY 33 7 8 18 26 1 2 20 17 16 32 2 20 3 15 7 20 31 8 19 9 7 13 14 17 8 5 6 4 10 31 20 12 21 3 20 23 24 27 28 11 34 22 35 42 29 25 30
ITEM NO. PART NO. QTY 11954 16600 60584 11902B 11649Z 15292 15380 14262 60247 14234 14798 14151 15003 15002 11933B 14439 15015 15014 15013 16143 11934B 16257B 12095B 15829 13527B 15006 60397 60252 60237 14231 60744 15623 1 2 2 1 1 1 4 2 1 2 1 1 1 2 1 1 3 4 4 5 1 1 1 1 1 1 1 2 2 2 2 2 Coil cord, mast Winch, manual Nut, .750-10 nylock G5 yellow zinc Weldment, mast tube Weldment, t-bolt Screw, .750-10X6.500 hx hd SS Pin, cotter - .125X1.250 Sheave, 3 in. Washer, flat .750 Pin, clevis .500 x 2.00 Cable, .
ELECTRIC WINCH MAST ASSEMBLY 43 2 1 3 4 1 9 8 5 7 11 12 13 10 17 2 14 18 3 41 15 18 16 40 5 8 18 29 6 19 39 7 28 20 27 14 8 12 10 10 24 18 23 22 21 18 39 31 26 32 19 34 35 30 33 25 36 37 41 42 44 38
ITEM NO. PART NO. QTY 11954 12875B 11293 65049 65707 12872B 12874 15380 15006 14262 15014 15015 65510B 65511 14439 12085B 11967B 16143 60584 60247 14234 12876B 15292 11649Z 14798 14151 15003 15002 15013 12084B 12095 15829 13527B 60397 60252 60237 14231 16257B 60744 12922 1 2 2 2 2 2 2 5 1 3 4 3 1 2 1 1 1 2 2 1 2 1 1 1 1 1 1 2 4 1 1 1 1 1 2 2 2 1 2 4 Coil cord Cover, winch contactor Contactor, electric winch - warn Relay, 12V 30/40A N.O.
FRAME AND COMPONENTS 2 3 1 4 6, 69 5 51 7 52 8 50 49 45 9 66 48 68 67 47 67 19 10 12 46 11 11 18 13 45 44 43 14, 70 11 59 10 42 15 56 16 58 42 60 71 41 40 39 66 61 57 17 55 18 11 72 67 11 38 53 19 62 63 64 65 36 34 31 30 37 35 33 28 27 26 19 67 25 66 22 32 29 54 24 23 20 21 46
ITEM NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 PART NO.
ITEM NO. PART NO. QTY 16830 23367 12420B 13300 13299 1 1 1 4 4 Coupler - 2.00 ball/2.50 channel Chain, safety - 7,800 lbs. rated Weldment, removable tongue Cam, transformer - ballast box (5.5” height) Transf.
GENERATOR ASSEMBLY 3 1 2 6 7 11 4 10 5 9 8 ITEM NO. 1 2 3 4 5 6 7 8 9 10 11 PART NO. QTY 60165 60166 11000 11975B 11524 60275 60702 60065 60204 60013 22899 8 16 1 2 2 2 2 4 4 4 1 DESCRIPTION Screw, M8-1.25X16 std hex G10.9 LB Washer, M8 flat ZB DIN125 hardened TP200 Plate, drive - SAE 7.5 Plate, gen adapter Compression mount, engine Screw, .500-13X1.000 hx hd G5 Washer, .500 split lock SS Screw, M12-1.75X40 sflg hex G10.8 LB Washer, .500 split lock lb hvy Nut, M12-1.75 hex G8.
MAST JUNCTION BOX ASSEMBLY - HARD WIRED LIGHTS 1 11 12 5 2 3 4 6 10 5 9 8 7 6 ITEM NO. 1 2 3 4 5 6 7 8 9 10 11 12 - 50 PART NO. QTY DESCRIPTION 12109 66100 66101 66102 60755 15864 12095B 16143 12094 14656 60424 1 4 2 1 2 4 1 1 1 1 4 Box cover, 2-gang plastic Connector, 2 pos. Wago Connector, 3 pos. Wago Connector, 5 pos. Wago Fitting, .750MNPT x .500FNPT nylon Strain relief, .500NPT water tight Bracket, junction box Clamp, tubing .500 Box, junction Strain relief, .
MAST JUNCTION BOX ASSEMBLY - QUICK DISCONNECT LIGHTS 1 13 14 2 3 12 6 4 11 5 6 7 10 9 6 8 ITEM NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 - 7 PART NO. QTY DESCRIPTION 12109 66100 66101 66102 60755 15403 15404 12095B 16143 12094 14656 12713 60424 1 4 2 1 2 4 4 1 1 1 1 1 4 13749 1 Gasket, junction box - HFI 281000 11957 - Assembly, mast junction box Box cover, 2-gang plastic Connector, 2 pos. Wago Connector, 3 pos. Wago Connector, 5 pos. Wago Fitting, .750MNPT x .
ENCLOSURE ASSEMBLY 25 1 2 8 10 3 9 11 12 4 6 7 5 10 9 6 5 22 15 13 21 14 16 24 23 28 27 26 52 18 17 20 18 19 3
ITEM NO. PART NO. QTY 25333W 12195 11381 11507W 16591W 16598 10284W 10287W 10220 10221 10219 10224 10225 10223 11222 11121 15123 15215 65406 22550 65407 12257W 12605 11886B 12012W 11724 10222 10226 1 1 2 1 2 2 1 1 2 2 2 1 1 1 1 1 2 6 2 1 2 1 2 1 1 2 - Panel, back access Gasket, radiator access plate Fender, plastic Panel, right side sheetmetal Panel, door Hinge, door Panel, roof w/access hole Panel, rear 4000 Isuzu Light, rear tail/turn - no grommet Grommet, rear light rubber 4.
AUXILIARY OUTLET PANEL ASSEMBLY 4 3 2 7 8 10 9 11 5 18 16 6 12 1 14 13 17 15 54
ITEM NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 -- PART NO. QTY 65535 12248B 10081 11484B 14130 65530 14137 18089 12246B 15215 11485B 65492 65851 65849 15849 65467 65460 18992 12398 1 1 1 1 2 2 2 2 1 2 1 2 2 2 1 2 2 1 1 DESCRIPTION Clamp, 90° 3/4" 2 screw Weldment, outlet cover Hinge, continuous - 11.00 in. Cover, breaker Receptacle, 120V/20A GFCI Block, terminal - 2 pole lug type, 7 pos.
AUXILIARY OUTLET PANEL OPTIONS 56 PART NUMBER 12399 PART NUMBER 12402 Receptacle Panel (2x5-20R, 3xL6-30R, 1x50A) Receptacle Panel (2x5-20R, 3xL6-20R, 1x50A) PART NUMBER 12400 PART NUMBER 12401 Receptacle Panel (2x5-20R, 3xL14-30R, 1x50A) Receptacle Panel (2x5-20R, 4xL14-30R)
PART NUMBER 13540 PART NUMBER 13893 Receptacle Panel (2x5-20R, 1xTT-30R, 1xL6-30R, 2x50A) Receptacle Panel (2x5-20R, 2xTT-30R, 2x14 - 50) ITEM NO. 1 2 3 4 5 6 7 8 9 10 1 2 6 7 3 8 PART NO.
OVAL LIGHT ASSEMBLY 2 7 8 9 1 10 3 8 11 4 5 6 12 17 13 24 13 14 16 23 19 21 7 18 25 8 8 15 11 26 27 22 33 28 35 19 29 17 21 18 20 31 30 34 16 32 58 36
ITEM NO. PART NO. QTY 60304 60447 13367 13369 13373 11391 13399 60067 13370 13372 60051 13376 13388 13377 13366 60307 60309 13392 13390 13374 13378 13393 13381 13375 15861 13386 13387 15864 13892 13403 13438 13368 13311 1 1 1 1 1 1 2 4 1 2 2 1 10 1 1 2 2 2 4 1 2 2 1 1 1 1 1 1 1 1 1 1 4 Screw, M5 x 25 pan hd phillips Nut, M5 nylock Assembly, aluminum ring Lens, glass oval Gasket, lens oval Bulb, 1000W MH short length Screw, M4 x 18 pan hd phillips Washer, #10 flat .435/.
ENGINE COOLING ASSEMBLY 1 3 4 2 5 11 7 15 12 14 13 6 18 16 17 21 19 20 3 1 2 6 9 8 10 22 6 23 60 LOWER RADIATOR HOSE
ITEM NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 PART NO. QTY 60034 60206 60386 26305 11626B 15422 11760B 60115 11769B 11596B 60144 22419B 19726 60047 19714 60014 60135 20287 14216 19220 12064 12356 12 12 1 1 1 4 1 8 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Screw, .375-16X.750 hx ser flg Washer, split lock .375 Washer, flat .375 Radiator, aluminum Weldment, fan shroud Clamp, hose SAE 20 Panel, fan guard - right Screw, M6X1.0X12 hx ser flg Weldment, fan guard - left Strut, radiator support Nut, .
ENGINE ASSEMBLY 13 12 10 14 15 16 12 11 4 10 5 2 21 17 9 7 1 18 5 6 22 4 8 23 3 4 24 25 17 33 31 35 26 38 34 18 30 36 32 37 20 19 27 62 28 29
ITEM NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 --- PART NO.
CONTROL PANEL ASSEMBLY 1 2 2 4 8 4 9 3 10 6 7 6 28 25 5 26 11 15 25 12 26 27 24 13 14 23 15 22 20 19 16 18 17 7 21 64
ITEM NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 - PART NO. QTY 60160 65287 12065 12066 13126W 11811W 60020 60062 60044 60738 25077 18113 60057 60084 12632 18496 60038 60355 18890 19163 66186 18614 60009 19227 60058 60190 65325 14249 18934 12628 3 3 1 2 1 2 7 3 2 2 1 1 4 2 2 1 4 2 1 1 1 1 3 4 8 8 4 4 1 1 DESCRIPTION Screw, M8X1.
CONTROL BOX ASSEMBLY 1 8 2 6 3 7 30 4 7 5 27 26 9 25 29 11 9 24 10 28 9 7 23 5 12 34 35 20 22 9 7 16 21 10 5 31 18 19 11 10 7 17 32 13 33 14 15 66 36
ITEM NO. PART NO. QTY 12694W 65619 65429 18556 60355 65442 60115 18081 60036 60051 60061 60023 11764B 60091 65456 60044 65590 60045 65481 18598 14203 60062 14204 60190 13137W 13343B 60168 60095 65959 60098 66013 24925B 60159 12625 12624 1 1 1 1 6 3 25 2 14 13 6 11 1 4 1 4 1 3 1 1 1 2 1 10 1 1 2 2 2 2 1 2 2 1 1 Panel, top control box Breaker, 90A, 3 pole Breaker, 100A, 250V, 2 pole Regulator, voltage - SE 350 Screw, M4X35 pan head phil Transformer, current - 200:5A Screw, M6X1.
LUG DOOR ASSEMBLY 9 1 8 4 3 7 2 6 5 ITEM NO. 1 2 3 4 5 6 7 8 9 -- 68 PART NO. QTY 18598 60156 60038 20762 12631W 15215 18893 60043 60068 12630 1 8 4 1 1 1 1 2 2 1 DESCRIPTION Hinge, controller panel - 18.75 Screw, M5X0.8X16 pan hd phil Nut, M5 hx nylock DIN985 Lock, door - 1/4 turn cam Panel, lug door Bumper, rubber Handle, lug door Washer, split lock M5 DIN127 Screw, 10-24X.
TRAILER LIGHTS WIRING DIAGRAM 2 3 1 ITEM NO. 1 2 3 - PART NO.
L3 6GA CT-3 PAIR BLK 10GA L2 6GA CT-2 PAIR BLK 10GA L1 6GA CT-1 12VDC SHUNT L3 L2 L1 L0 4 3 2 1 T4 T7 CIRCUIT BREAKER 7 6 5 8 T9 12 11 16 15 20 19 18 10 14 17 13 T5 9 24 23 22 21 T9 28 27 26 25 T6 T8 T10 T11 T7 T1 T12 6 5 4 3 RED BLK WHT WHT GRN T3 T2 (3) JUMPER WIRES (DASHED) ON PHASE SWITCH 10GA T9 T7 L0 L0 1 LIGHT SW 1 LIGHT SW 2 LIGHT SW 3 LIGHT SW 4 1 2 3 4 T1 T3 T2 F- F+ T12 T11 T10 T9 T8 T7 T6 T5 T4 QUICK CONNECT
YEL BO1 (START) C2 (+12VDC) BO2 (FUEL SRT BO2 FUE PREHEAT OPEN OPEN OPEN OPEN BO6 BO7 BO3 BO4 BO5 + C1 (+12VDC) POWER - DC BO1 D+ POWER + DC PIN LOCATION BI7 OPEN PLUG LOCATION BOTTOM BI6 OPEN RELAY BOARD BI5 B14 BI3 OPEN OPEN BI2 LOW COOLANT OPTION BI1 COM ORG GRY BLU GRY ORG RED YEL RED BLK RED VIO GN/YL BRN L1 WHT BRN YEL ORG L2 L3 4 REMOTE START PLUG LOCATION TOP 7 PIN PLUG (BINARY INPUTS) CT NEUTRAL PLUG LOCATION TOP SMALL 4 PIN GENERATOR CURRENT NEU
(TO MAIN BREAKER) (TO NEUTRAL) (TO GROUND) AC WIRING PANEL OPTIONS (TO MAIN BREAKER) (TO NEUTRAL) (TO GROUND) PART NUMBER 12399; Receptacle Panel (2x5-20R, 3xL6-30R, 1x50A) 72 (TO MAIN BREAKER) (TO NEUTRAL) (TO GROUND) PART NUMBER 12402; Receptacle Panel (2x5-20R, 3xL6-20R, 1x50A) PART NUMBER 12400; Receptacle Panel (2x5-20R, 3xL14-30R, 1x50A)
(TO MAIN BREAKER) (TO NEUTRAL) (TO GROUND) AC WIRING PANEL OPTIONS (TO MAIN BREAKER) (TO NEUTRAL) (TO GROUND) PART NUMBER 12401; Receptacle Panel (2x5-20R, 4xL14-30R) CIRCUIT BREAKER 30 AMP CIRCUIT BREAKER 30 AMP 120 VOLT 30 AMP RV RECEPTACLE 240 VOLT 30 AMP TWIST LOCK RECEPTACLE CIRCUIT BREAKER 50 AMP 240 VOLT 50 AMP TWIST LOCK RECEPTACLE CIRCUIT BREAKER 50 AMP 240 VOLT 50 AMP TWIST LOCK RECEPTACLE (TO MAIN BREAKER) (TO NEUTRAL) (TO GROUND) PART NUMBER 13540; Receptacle Panel (2x5-20R, 1
DC CIRCUIT WIRING DIAGRAM, DUAL ELECTRIC WINCH ELECTRIC WINCH (OPTIONAL) RED WHT 2 WHT 1 2 BRN 30 87 COM UP RED N/O 87A BRN 30 BLK PROX. AUX RELAY DN DN RED BLK RED PROX.
MAST JUNCTION BOX WIRING DIAGRAM 75
REV: B PART NO: 13134 11.07.
