User`s manual

79
7. Maintenance and Repair
7.1 MAINTENANCE
Just like any rotating equipment, Magtrol dynamometers require periodic maintenance. It is recommended
that maintenance be performed every 5000 hours of normal operation. This corresponds to the theoretical
life of the bearings and the time after which Magtrol recommends their replacement. (Bearings should
be replaced as soon as they start showing signs of wear.) Higher wear occurs when the dynamometer is
operated outside its optimal working conditions. This is especially true when the dynamometer is operated
at excessive rotational speeds, which results in the generation of axial and radial forces on the bearings.
Various indicators alert the user as to when maintenance is required:
The dynamometer can no longer reach its nominal torque (particularly true with magnetic
powder dynamometers)
The water tubing is clogged causing a temperature rise
The residual torque is out of specification.
When the bearings generate noises, it indicates that maintenance is overdue. At this stage,
measurements have already been distorted and the entire dynamometer unit is subject to vibrations,
reducing its operating life.
7.2 REPAIR
In case of a defect, please refer to both the Warranty and Service Information located at the back of
this manual. Whether you are directed to ship your equipment back to Magtrol, Inc. in the United
States or Magtrol SA in Switzerland, it is very important to include the following information with
your return shipment:
Model number, part number, serial number, order number and date of purchase
Description of the defect and the conditions in which it appeared
Description of the test bench (drawing, photographs, sketches, etc.)
Description of the tested object (drawing, photographs, sketches, etc.)
Description of the test cycle
7.3 SENDING EQUIPMENT TO MAGTROL FOR MAINTENANCE/REPAIR
Caution: maintenanCe must be performed by magtrol in order to guaranty
future measuring aCCuraCy. to allow magtrol to Complete the
work in the best possible time, follow the proCedure outlined
below as well as the proCedure outlined in the rear of this manual
under ServiCe information.
1. Do not
dismantle the dynamometer (so that Magtrol can test it prior to performing maintenance).
2. Lock the dynamometer for transport (see Section 2.1 Locking the Dynamometer for
Transport).
3. Carefully pack the dynamometer.
4. The Magtrol DES Power Supply and TSC Torque/Speed Conditioner that is used with the
dynamometer should also be returned at this time for calibration.