Owner's manual MT THE PASSION PEOPLE www.magura.
Contents Diagrams Introduction Preface................................12 Legend................................12 Technical Specifications English Specifications.....................13 Dimensions – assembly......13 Combinations. – disc brake rotors.............13 Safety Intended use.......................14 Basic safety instructions.....14 . Installation Combinations. – QM-adapter.....................16 Fit the brake........................16 Installing the adapter...........
Diagrams TD A B 4 QuickMount Adapter – IS2000 Standard QuickMount Adapter – PostMount Standard QM5 ISF-203 QM9 ISR-203 QM12 ISF-180 QM41 ISR-180 QM43 ISF-160 ISR-160 QM40 PM5-160 QM28 PM5-180 QM42 PM6-203 QM26 PM7-203 PM6-180 THE PASSION PEOPLE www.magura.
Diagrams IS 2000 A1 PM A2 MAGURA QM40 9 11 10 English 1 1 T25 6 N·m (53 lbf·in) max. T25 6 N·m (53 lbf·in) max. T25 6 N·m (53 lbf·in) max. A3 2 9 10 12 A4 2 3 T25 4 N·m (35 lbf·in) max.
Diagrams A5 BAT 6 A6 7 1 4 6 2 3 5 5 4 T25 4 N·m (35 lbf·in) max. 90° A7 A8 RHR 8 14 13 T25 6 N·m (53 lbf·in) max. 6 T25 30° max. 3 N·m (27 lbf·in) max. THE PASSION PEOPLE www.magura.
8 mm 4 N·m (35 lbf·in) max. 1 4 N·m (35 lbf·in) max. B1 Diagrams B2 English 2 ~2–15 cm 3 4 ~10–15 cm 8 mm 4 N·m (35 lbf·in) max.
Diagrams B5 B6 5 ~2–15 cm ~2–15 cm 4 N·m (35 lbf·in) max. B7 B8 2 6 8 mm 4 N·m (35 lbf·in) max. 8 THE PASSION PEOPLE www.magura.
Diagrams C2 REACH ADJUST 2 3 1 2 English C1 BAT 3 T25 = 6× CLIC D1 E1 CLIC ! 9
Diagrams F1 t G1 4 t = 1,8 mm min. ! ! 2 t 2 1 t = 2,5 mm min. ! T25 2,5 N·m (22 lbf·in) max. G2 1 1 3 2 2 T25 2,5 N·m (22 lbf·in) max. 10 T25 2,5 N·m (22 lbf·in) max. THE PASSION PEOPLE www.magura.
Diagrams H1 H2 6 5 2 English 2 3 4 1 T25 8 mm 4 N·m (35 lbf·in) max. H3 H4 7 3 T25 0,5 N·m (4 lbf·in) max.
Introduction Introduction Preface Welcome to the PASSION PEOPLE, You have purchased a powerful, low-maintenance hydraulic MAGURA MT disc brake of the latest generation – developed in Germany. This owner's manual is an integral part of your MAGURA product and gives you details of the required tools, correct installation, safe use, maintenance and setup options. Please read this manual carefully before you install or use your MAGURA product.
Technical Specifications Technical Specifications LLSome of the features detailed are optional variants. . Your MAGURA disc brake is equipped as designed by your dealer or the bicycle manufacturer.
Safety Safety Intended use Any use other than the intended use can lead to accidents that cause serious or fatal injury. MAGURA disc brakes are designed and intended exclusively –– for installation on conventional touring, trekking, tandem and mountain bikes with forks and frames that possess suitable mounting fixtures (IS 2000 or PostMount (PM 5" etc.) socket), as well as on their conventional – straight – handlebars.
Safety On the Road Danger of accident due to component failure. –– Before each ride, make sure that the quick release or screw system on your wheels is fitted correctly and that your wheels will not work loose. –– Before each trip, make sure your wheels move freely and do not con- tact the brake pads at any point. –– Before each ride, make sure that the handlebar and stem are correctly fitted and will not twist.
Installation Installation Combinations – QM-adapter Ø disc brake rotor Fork Standard mounting socket [TD] Frame rear triangle IS 2000 (ISF) PM6" PM7" PM8" IS 2000 (ISR) PM5" PM6" PM7" PM8" 140 mm (5.
Installation Installing brake lever LLBefore installing your brake decide which brake lever (right or left) you want to allocate to your front wheel or rear wheel. )) Make sure that the size of your handlebar (brake lever clamp diameter) fits your brake lever – see Technical Specifications, page 13. )) Push the brake lever onto the handlebar.
Installation Aligning & laying out the brake hose Danger of accident due to restricted or blocked steering and riding movements because brake hose is too short or too long. –– Make sure that there is full steering movement in both directions. –– Make sure that all springs can function freely. –– Keep the length of the brake hose as short as possible and as long as necessary. Danger of accident due to brake failure caused by faulty installation.
Installation )) Remove the wheel. )) Carefully press brake pads apart to the stop with transport device or a wide screwdriver. )) Loosen the bottom clamping screw (3) [A3]. )) Turn the brake lever so it is pointing vertically upwards [B1]. )) Tighten the bottom clamping screw with a tightening torque of max. 4 N·m (35 lbf·in). Push the hose cover (1) upwards [B1]. )) LLIf sufficient hose length is available, the ideal solution is to cut off the hose before loosening the sleeve nut.
On the move Setting the pressure point LLYou can see that the pressure point of your brake lever (6 positions) can be adjusted by the rotating dial (BAT) (1) [C1]. Brake levers that do not have the rotating dial position the pressure point automatically! LLTake some time to familiarize yourself with your new MAGURA brake – Danger of accident caused by brake failure. –– Before setting the pressure point, make sure that the wear limits of the brake pads and disc brake rotors have not been reached.
During transport Important – see Basic safety instructions, page 14! Loss of oil and irreparable damage to the braking system. –– Never pull the brake lever when the wheel is removed if the transport devices are not inserted. –– Always use transport devices for transport with wheels removed. Maintenance Maintenance On the move Regular LLHow frequently you need to maintain your MAGURA product depends on how often you use it, but also on weather conditions..
Maintenance Checking wear on brake pads and disc brake rotors LLThe MAGURA brake pad is considered worn if the thickness t (pad + pad carrier plate) is less than 2.5 mm at any point. The MAGURA disc brake rotor is considered worn if the thickness t is less than 1.8 mm at any point. With wheel installed and brake pads mounted: )) Make sure that the thickness t of the disc brake rotor is no less than 1.8 mm at any point. )) Pull and hold brake lever.
Maintenance out friction. )) Align brake calliper if necessary – see Installing brake calliper, page 17. Danger of accident caused by brake failure. –– Pull and hold the brake lever and check:. pressure point is clearly noticeable and does not change. –– Make sure that the brake pads and disc brake rotors are intact and free from grease / oil. )) Set the pressure point – see Setting the pressure point, page 20. Bleeding and filling brake LLEBT (Easy Bleed Technology) makes it easy to bleed the brake.
Maintenance )) Loosen the bottom clamping screw (3) [A3]. )) Turn the brake lever so it is pointing horizontally forwards or backwards [H3]. )) Tighten the bottom clamping screw with a tightening torque of max. 4 N·m (35 lbf·in). )) Unscrew the EBT screw (7) from the bleed hole [H3]. )) Insert the bleed syringe (3) tightly into the bleed hole [H4].
Warranty Parts, components and assemblies subject to normal wear and tear are not covered under this warranty. The warranty can expire when use according to the terms is no longer applicable. To this appropriate use also belongs the conditions for operating, maintaining and servicing as prescribed in the Manual. Warranty duration and laws may vary from state to state and/or country to country. Warranty cases should be dealt normally by your dealer.
LLUnsere weltweiten Handelspartner und Service Center finden Sie unter www.magura.com LLCheck out our worldwide partners and service centers at www.magura.com Deutschland MAGURA Bike Parts GmbH & Co. KG. Eckisstraße 6. D-72574 Bad Urach. phone +49 71 25 96 94 6-0. fax +49 71 25 96 94 6-17 info@magura.de © MAGURA 2015 All rights reserved. Printed in Germany. 2 600 134 – 05-2014 Umschlag & Inhalt:. www.technische-redaktion.de LE SSION PEOP THE PAur a.com www.mag Asia MAGURA Asia Limited Co.. No.