Installation Manual Installation and Appliance Setup INSTALLER: Leave this manual with party responsible for use and operation. OWNER: Retain this manual for future reference. NOTICE: DO NOT discard this manual! MARQUIS SERIES Models: MARQ42STIN WARNING: FIRE OR EXPLOSION HAZARD Failure to follow safety warnings exactly could result in serious injury, death, or property damage. • DO NOT store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.
Safety Alert Key: • • • • DANGER! Indicates a hazardous situation which, if not avoided will result in death or serious injury. WARNING! Indicates a hazardous situation which, if not avoided could result in death or serious injury. CAUTION! Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury. NOTICE: Used to address practices not related to personal injury. Table of Contents Installation Standard Work Checklist. . . . . . . . . . . . . . . . . . . . .
Installation Standard Work Checklist ATTENTION INSTALLER: Follow this Standard Work Checklist This standard work checklist is to be used by the installer in conjunction with, not instead of, the instructions contained in this installation manual.
1 Product Specific and Important Safety Information A. Appliance Certification D. High Altitude Installations MODELS: MARQ42STIN TYPE: Direct Vent Heater NOTICE: If the heating value of the gas has been reduced, these rules do not apply. Check with your local gas utility or authorities having jurisdiction. STANDARD: ANSI-Z21.88-2014 • CSA 2.33-2014 When installing above 2000 feet elevation: LABORATORY: Underwriters Laboratories, Inc.
Note: The following requirements reference various Massachusetts and national codes not contained in this document. H.
2 Getting Started A. Design and Installation Considerations Majestic direct vent gas appliances are designed to operate with all combustion air siphoned from outside of the building and all exhaust gases expelled to the outside. No additional outside air source is required. B. Good Faith Wall Surface/TV Guidelines TO CEILING FIREPLACE OPENING 105 °F 116 °F Installation MUST comply with local, regional, state and national codes and regulations.
D. Inspect Appliance and Components • Carefully remove the appliance and components from the packaging. • The vent system components and decorative doors and fronts may be shipped in separate packages. • If packaged separately, the log set and appliance grate must be installed. • Report to your dealer any parts damaged in shipment, particularly the condition of the glass. • Read all of the instructions before starting the installation.
3 Framing and Clearances A. Appliance/Decorative Front Dimension Diagrams Dimensions are actual appliance dimensions. Use for reference only. For framing dimensions and clearances refer to Section 5.
DECORATIVE FRONT DIMENSION DIAGRAM - FSMQ42ST 37-1/2 IN (953 mm) 35-11/16 IN (907 mm) 31-1/4 IN (794 mm) 41-15/16 IN (1065 mm) 37 IN (940 mm) 1-1/8 IN (29 mm) 31-1/4 IN (794 mm) Figure 3.2 Decorative Front Dimensions - FSMQ42ST Majestic • MARQ42STIN Installation Manual • 2272-980 Rev.
B. Clearances to Combustibles When selecting a location for the appliance it is important to consider the required clearances to walls (see Figure 3.3). WARNING! Risk of Fire or Burns! Provide adequate clearance around air openings and for service access. Due to high temperatures, the appliance should be located out of traffic and away from furniture and draperies. NOTICE: Illustrations reflect typical installations and are FOR DESIGN PURPOSES ONLY. Illustrations/diagrams are not drawn to scale.
A E=43 IN. E=33 IN.
D. Hearth Extension 23 IN. WARNING! Risk of Fire! Hearth extension required to protect combustible floors in front of appliance. 3-1/2 IN. NO COMBUSTIBLES IN THIS AREA WARNING! Risk of Fire! DO NOT block ventilation slots. A minimum 1/4 in. space between the bottom of hearth refractory and top of field installed hearth extension (marble, tile, granite, etc) is required across full width of fireplace.
E. Elevated Hearth Systems Use the table below to identify the hearth system that will be used. The table will also help identify effects on the various dimensions. Some hearth systems will elevate the appliance off the floor at a given dimension. The dimension noted in the table below, in the Elevated Appliance Dimension Column, will also have to be added to the following: Extension Wall Hole referenced in Figure 5.2 (Exterior Wall Hole) and Rough Opening Height (header height) referenced in Figure 3.4.
4 Termination Location and Vent Information A. Vent Termination Minimum Clearances A WARNING Fire Risk. Maintain vent clearance to combustibles as specified. • DO NOT pack air space with insulation or other materials. Failure to keep insulation or other materials away from vent pipe could cause overheating and fire. B 6 in. (minimum) up to 20 in. 152 mm/508 mm 18 in. minimum 457 mm 20 in. and over 0 in. minimum Gas, Wood or Fuel Oil Termination Cap B A* HORIZONTAL OVERHANG 2 FT. MIN.
B. Chimney Diagram O N P F C R V Q B J B V D V H or i B V G V V H V X M A V V E H L V V V A V = VENT TERMINAL X = AIR SUPPLY INLET K = 12 inches ����������������clearances above grade, veranda, porch, deck or balcony B = 12 inches.
C. Approved Pipe D. Use of Elbows This appliance is approved for use with Hearth & Home Technologies DVP or SLP venting systems. Refer to Section 12.A for vent component information and dimensions. WARNING! Risk of Fire. This appliance requires a minimum of 24 inches of vertical venting before attaching any elbow to the appliance. DO NOT attach elbow directly to the appliance. DO NOT mix pipe, fittings or joining methods from different manufacturers. The pipe is tested to be run inside an enclosed wall.
E. Measuring Standards Vertical and horizontal measurements listed in the vent diagrams were made using the following standards: • Pipe measurements are shown using the effective length of pipe. See Section 12.A Figure 12.1 for information on effective length of pipe components. Y • Horizontal terminations are measured to the outside mounting surface (flange of termination cap) (see Figure 4.6). • Vertical terminations are measured to top of last section of pipe. See Figure 4.7.
F. Vent Diagrams General Rules: • SUBTRACT 3 ft. from the total H measurement for each 90º elbow installed horizontally. • SUBTRACT 1-1/2 ft. from the total H measurement for each 45º elbow installed horizontally. • A maximum of three 90º elbows (or six 45º elbows) may be used in any vent configuration. Some elbows may be installed horizontally. See Figure 4.14. • Elbows may be placed back to back anywhere in the system. • Any 90º elbow may be replaced with two back to back 45º elbows.
Top Vent - Horizontal Termination WARNING Fire Risk. Explosion Risk. Do NOT pack insulation or other combustibles between ceiling firestops. • ALWAYS maintain specified clearances around venting and firestop systems. • Install wall shield and ceiling firestops as specified. Failure to keep insulation or other material away from vent pipe may cause fire. V1 Minimum One Elbow Note: Must have a 24 inches minimum vertical vent before attaching any elbow to the appliance.
Top Vent - Horizontal Termination - (continued) Three Elbows V1 Note: Must have a 24 inches minimum vertical vent before attaching any elbow to the appliance. Note: Flue restrictor is permitted ONLY on 30 ft. minimum vertical runs with no elbows. H1 V2 H2 2 ft 610 mm 7 in 178 mm * H2 Max = 2 X V2 3 ft 914 mm 2 ft 610 mm * H2 Max = 2 X V2 4 ft 1.2 m 4 ft 1.2 m * H2 Max = 2 X V2 5 ft 1.5 m 9 ft 2.7 m * H2 Max = 2 X V2 6 ft 1.8 m 12 ft 3.7 m * H2 Max = 2 X V2 7 ft 2.
Top Vent - Vertical Termination V1 = 50 ft. Max. (15.2 m) V1 = 3 ft. Min. (914 mm) No Elbow Note: Flue restrictor is permitted ONLY on 30 ft. minimum vertical runs with no elbows. Note: Must have a 24 inches minimum vertical vent before attaching any elbow to the appliance. FLUE RESTRICTOR V1 NOTE: Flue Restrictor ships in manual bag assembly. Figure 4.12 V1 Note: Flue restrictor is permitted ONLY on 30 ft. minimum vertical runs with no elbows.
Three Elbows V1 Note: Flue restrictor is permitted ONLY on 30 ft. minimum vertical runs with no elbows. Note: Must have a 24 inches minimum vertical vent before attaching any elbow to the appliance. H1 H2 V2 Ht Max. 2 ft 610 mm * * ** 7 in 178 mm 3 ft 914 mm * * ** 2 ft 610 mm 4 ft 1.2 m * * ** 4 ft 1.2 m 5 ft 1.5 m * * ** 8 ft 2.4 m 6 ft 1.8 m * * ** 12 ft 3.7 m 7 ft 2.1 m * * ** 14 ft 4.3 m 3.0 m * * ** 20 ft 6.
5 Vent Clearances and Framing A. Pipe Clearances to Combustibles WARNING! Risk of Fire! Maintain air space clearance to vent. DO NOT pack insulation or other combustibles: • Between ceiling firestops • Between wall shield firestops • Around vent system firestops must have a heat shield (refer to Section 12.A.) attached to them. • See Section 7.F. for information for regarding the installation of a horizontal termination cap.
C. Ceiling Firestop/Floor Penetration Framing A ceiling firestop MUST be used between floors and attics. • Frame an opening 10 in. by 10 in. (254 mm by 254 mm) whenever the vent penetrates a ceiling/floor (see Figure 5.3). ATTIC ABOVE • Frame the area with the same sized lumber as used in ceiling/floor joist. • The ceiling firestop may be installed above or below the ceiling joists when installed with an attic insulation shield. It must be under joists between floors that are not insulated.
6 Appliance Preparation A. Vent Collar Preparation CAUTION! Risk of Cuts, Abrasions or Flying Debris. Wear protective gloves and safety glasses during installation. Sheet metal edges are sharp. NOTICE: This appliance is top vented ONLY. 1. Remove shrink wrap from appliance. 4. Six sheet metal finishing strips are included with the appliance. The shipping location of the finishing strips is shown in Figure 6.3. Remove 1/4 in. screws that attach the strips to the appliance.
Attach the non-combustible board to the appliance and wall framing with the screws supplied in the manual bag assembly. See Figure 6.4. B. Securing and Leveling the Appliance WARNING! Risk of Fire! Prevent contact with: • Sagging or loose insulation • Insulation backing or plastic • Framing and other combustible materials Block openings into the chase to prevent entry of blownin insulation. Make sure insulation and other materials are secured. DO NOT notch the framing around the appliance standoffs.
7 Venting and Chimneys A. Assemble Vent Sections (DVP Pipe Only) Attach Vent to the Firebox Assembly from horizontal to vertical, one screw minimum should be put in the outer flue at the horizontal elbow joint to prevent the elbow from rotating. Use screws no longer than 1/2 in. (13 mm). If predrilling screw holes, DO NOT penetrate inner pipe. Note: The end of the pipe sections with the lanced tabs will face toward the appliance.
B. Assemble Slip Sections C. Secure the Vent Sections • Slide the inner flue of the slip section into the inner flue of the pipe section and the outer flue of the slip section over the outer flue of the pipe section. See Figure 7.5. • Vertical runs originating off the top of the appliance, with no offsets, must be supported every 8 ft. (2.44 m) after the maximum allowed 25 ft. (7.62 m) of unsupported rise. • Slide together to the desired length.
D. Disassemble Vent Sections E. Vertical Termination Requirements • Rotate either section (see Figure 7.9) so the seams on both pipe sections are aligned as shown in Figure 7.10. Install Metal Roof Flashing • Pull carefully to separate the pieces of pipe. • See minimum vent heights for various pitched roofs (Figure 7.11) to determine the length of pipe to extend through the roof. • Slide the roof flashing over the pipe sections extending through the roof as shown in Figure 7.12.
Install Vertical Termination Cap CAULK • Attach the vertical termination cap by sliding the inner collar of the cap into the inner flue of the pipe section while placing the outer collar of the cap over the outer flue of the pipe section. • Secure the cap by driving three self-tapping screws (supplied) through the pilot holes in the outer collar of the cap into the outer flue of the pipe (see Figure 7.14). Figure 7.12 Assemble and Install Storm Collar CAUTION! Risk of Cuts, Abrasions or Flying Debris.
F. Horizontal Termination Requirements Install Horizontal Termination Cap Heat Shield Requirements for Horizontal Termination WARNING! Risk of Fire! The telescoping flue section of the termination cap MUST be used when connecting vent. WARNING! Risk of Fire! To prevent overheating and fire, heat shields must extend through the entire wall thickness. • DO NOT remove the heat shields attached to the wall shield firestop and the horizontal termination cap (shown in Figure 7.15).
8 Electrical Information A. General Information Junction Box Installation WARNING! Risk of Shock or Explosion! DO NOT wire 110-120 VAC to the valve or to the appliance wall switch. Incorrect wiring will damage controls. • Pull the electrical wires from outside the appliance through the opening into the valve compartment and secure wires with a Romex connector. See Figure 8.1.
B. Wiring Requirements NOTICE: Batteries should only be used as a power source in the event of an emergency power outage. Batteries should not be used as a primary long-term power source. Battery polarity must be correct when installing batteries. When using batteries as a power source, the 6-volt transformer must be unplugged from the receptacle. Intellifire™ Touch Ignition System Wiring • Wire the appliance junction box to 110-120 VAC for proper operation of the appliance.
9 Gas Information A. Fuel Conversion C. Gas Connection • Make sure the appliance is compatible with available gas types. • Refer to Reference Section 3 for location of gas line access in appliance. • Conversions must be made by a qualified service technician using Hearth & Home Technologies specified and approved parts. • Gas line may be run through knockout(s) provided. B. Gas Pressure • Optimum appliance performance requires proper input pressures.
E. Air Shutter Setting Air shutter settings should be adjusted by a qualified service technician at the time of installation. The shutter adjustment rod is located adjacent to the gas valve. The shutter setting is preset at the factory for either NG or LP. These are tested settings that work well for most venting applications. Units with increased vertical venting may require a shutter setting that is more closed. Installations with extended horizontal venting may require a more open shutter setting.
10 Finishing A. Facing Material • Metal front faces may be covered with non-combustible materials only. • Facing and/or finishing materials must not interfere with air flow through louvers, operation of louvers or doors, or access for service. • Facing and/or finishing materials must never overhang into the glass opening. • Observe all clearances when applying combustible materials. • Seal joints between the finished wall and appliance top and sides using a 300 ºF minimum sealant. Refer to Figure 10.1.
B. Mantel and Wall Projections Combustible Mantel Legs or Wall Projections WARNING! Risk of Fire! Comply with all minimum clearances as specified. Framing closer than the minimums listed must be constructed entirely of noncombustible materials (i.e., steel studs, concrete board, etc.) Failure to comply could cause fire. FIREPLACE OPENING 1 IN. MIN. COMBUSTIBLE MATERIAL Combustible Mantels 12 IN. MAX. 6 IN. MAX. 7 IN. 10 IN. MIN. 6 IN. MIN. FROM OPENING 13 IN. MIN.
C. Decorative Fronts 23 IN. 3-1/2 IN. NO COMBUSTIBLES IN THIS AREA 39 IN. 1/2 IN. BUILDING MATERIAL (MAY BE COMBUSTIBLE) Only decorative fronts certified for use with this appliance model may be used. Contact your dealer for a list of decorative fronts that may be used. Once you have determined what kind of decorative front and finishing material is going to be used on the fireplace, you may use the table below which shows the decorative front models and the finishing material thickness allowed.
11 Appliance Setup A. Fixed Glass Assembly WARNING! Risk of Asphyxiation! Glass installation and removal should be performed only by a qualified service technician. Handle fixed glass assembly with care. Inspect the gasket to ensure it is undamaged and inspect the glass for cracks, chips or scratches. 3. With the glass assembly resting (not engaged) on the bottom glass latch tabs, allow for the top of the glass assembly to tip away from the fireplace.
5. Ensure all three bottom glass latch tabs are engaged and centered in the three slots in the glass frame. The glass latch tab should protrude through the slot in the glass frame about 1/4 in. See Figure 11.5 Removing Fixed Glass Assembly • Remove glass assembly by reversing these glass installation instructions. B. Remove the Shipping Materials Remove shipping materials from inside or underneath the firebox. • Figure 11.5 Bottom Glass Latch Tabs Installed in Glass Frame 6.
D. Accessories F. Install Light Bulbs Install approved accessories per instructions included with accessories. Contact your dealer for a list of approved accessories. WARNING! Risk of Fire and Electric Shock! Use ONLY Hearth & Home Technologies-approved optional accessories with this appliance. Using non-listed accessories could result in a safety hazard and will void the warranty. E. Installing the Optional Heat-Zone® Gas Kit Note: Light bulbs are shipped in the installation manual bag.
2. Install the two accent lights by removing (2) screws that hold the light housing to the firebox bottom. Install bulb by inserting the 2 pins on the bulb base into the 2 holes in the socket. See Figure 11.11 and Figure 11.12. G. Install Teco-Sil (Glass Ember Rock) 1. Install the glass ember rock (Teco-Sil) that is shipped with this fireplace into the left and right ember light trays. See Figure 11.14. SCREWS Figure 11.11 Light Housing Removal Figure 11.14 Glass Ember Bed 2.
H. Mystic Ember Placement WARNING! Risk of Explosion! Follow ember placement instructions in manual. DO NOT place embers directly over burner ports. Replace ember material annually. Improperly placed embers interfere with proper burner operation. Ember material is shipped with this gas appliance. Use this material to give the appliance a realistic ash bed. To place the ember material: 1. Place Mystic Embers in a random pattern around the base refractory away from port holes as shown in Figure 11.17. 2.
J. Log Set Assembly Log Set Assembly: LOGSMARQ42ST Models: MARQ42STIN LOG PLACEMENT INSTRUCTIONS CAUTION: Logs are fragile! Carefully remove the logs from the packaging.
PILOT Figure 2. Burner and grate from front. Figure 3. Grate leg placement. GRATE: Locate the pilot assembly. The pilot assembly is denoted in this instruction by a black or white arrow () on each photo. For the purpose of placing logs according to this instruction, begin with the pilot on the left side. From this position, the close side of the unit will be considered the front and the far side of the unit will be considered the back.
3 3 Figure 9. Log #3 close-up from front. Figure 8. Log #3 from front, LOG NUMBER 3 (SRV2272-703): Place Log #3 as shown. The groove on the bottom of Log #3 should rest on the far right grate tine as shown in Figure 9. Pull the log toward the front end of the unit until it contacts the far right grate tine. The log must NOT block any burner ports. Note: Logs #2 & #3 look very similar. Compare the numbers molded into the bottom of the logs against the list above. 4 4 Figure 10.
2 6 6 1 Figure 15. Log 6 close-up of end. Figure 14. Log 6 from above. LOG NUMBER 6 (SRV2272-706): Place Log #6 on the groove on Log #2 and the far side of the grate. The end of the log will sit on the grate base with the tip against the middle grate tine as shown in Figure 14. The log must NOT block or sit directly over burner ports. 7 4 7 8 4 Figure 16. Log #7 from rear. Figure 17. Log #8 from front. LOG NUMBER 7 (SRV2272-707): Note that Logs #7 and #8 are identical to each other.
7 10 3 3 11 Figure 19. Log #10 from front. Figure 20. Log #11 from front. LOG NUMBER 10 (SRV2272-708): Note that Logs #9 and #10 are identical to each other. Place Log #10 on the Log #7 and the groove on Log #3 – the thin end of the log should sit roughly between the second and third grate tines from the right as shown in Figure 19. The log must NOT block or sit directly over burner ports. LOG NUMBER 11 (SRV2272-709): Place Log #11 on the groove on Log #3.
12 Reference Materials A. Vent Components Diagrams Pipe Millimeters 4 102 DVP6 6 152 DVP12 12 305 DVP24 24 610 DVP36 36 914 DVP48 48 1219 DVP6A 3 to 6 76 to 152 DVP12A 3 to 12 76 to 305 DVP4 Effective Height/Length DVP Pipe (see chart) Effective Length Inches 10-1/2 in. (267 mm) 45 ° 4-7/8 in. (124 mm) 10-7/8 in. (276 mm) DVP45 (45º Elbow) 11-3/8 in. (289 mm) 20-3/4 in. (527 mm) 10 in. (254 mm) 1 in. (25 mm) 7-3/8 in. (187 mm) Tab=1 in. (25.
A. Vent Components Diagrams (continued) Note: Heat shields MUST overlap by a minimum of 1-1/2 in. (38 mm). The heat shield is designed to be used on a wall 4 in. to 7-1/4 in. (102 mm to 184 mm) thick. If wall thickness is less than 4 in. (102 mm) the existing heat shields must be field trimmed. If wall thickness is greater than 7-1/4 in. (184 mm) a DVP-HSM-B will be required. 8 in. (203 mm) Heat Shield 15-1/8 in. (384 mm) Term Cap 12 in.
A. Vent Components Diagrams (continued) 31 in. (787 mm) 13-1/4 in. (337 mm) 24-5/8 in. (625 mm) 27-1/2 in. (699 mm) 24-5/8 in. (625 mm) 13-1/4 in. (337 mm) RF6 Roof Flashing RF12 Roof Flashing 11-7/8 in. (302 mm) 5 in. (127 mm) 13-7/8 in. (352 mm) DVP-TRAPFL Flashing DVP-BEK2 DVP-HPC Cap Brick Extension 11-5/8 in. (295 mm) 12-1/8 in. (308 mm) 7-1/8 in. (181 mm) 5-3/4 in. (146 mm) COOL-ADDM Cap Shield 13-7/8 in. (352 mm) 26 in. 660 mm 9-1/2 in. (241 mm) 14 in.
A. Vent Components Diagrams (continued) 7-3/8 in. (187 mm) 1-1/2 in. (38 mm) 14 in. (356 mm) 17-3/4 in. (451 mm) 6 in. 152 mm 12 in. (305 mm) DVP-TB1 Basement Vent Cap 12 in. 305 mm 7-1/4 in. (184 mm) 16-7/8 in. (429 mm) 14 in. (356 mm) 12-1/2 in. (318 mm) 5-1/4 in. (133 mm) DVP-TVHW VerticalTermination Cap (Highwind) 12 in. (305 mm) Figure 12.4 DVP Vent Components 52 Majestic • MARQ42STIN Installation Manual • 2272-980 Rev.
A. Vent Components Diagrams (continued) Optional Wire Harness DESCRIPTION 13-5/8 IN. 346 mm EFFECTIVE LENGTH 32 IN. (813 mm) MIN. 35 IN. (889 mm) MAX. 12-1/2 IN. 318 mm PART NUMBER 10 FT PV Wire Harness PVI-WH10 20 FT PV Wire Harness PVI-WH20 40 FT PV Wire Harness PVI-WH40 60 FT PV Wire Harness PVI-WH60 80 FT PV Wire Harness PVI-WH80 100 FT PV Wire Harness PVI-WH100 Note: Wire harnesses required to power the PVI-SLP connect to the appliance and are ordered separately from PVI-SLP.
A. Vent Components Diagrams (continued) Top View 6-1/4 IN. 159 mm 1-1/2 IN. 38 mm Front View 15-1/2 IN. 394 mm Side View 2-1/4 IN. 57 mm 4-3/4 IN. 121 mm 8 IN. 203 mm 14 IN. 356 mm 11-1/2 IN. 292 mm 4-3/8 IN. 112 mm 10 IN. 254 mm 9-1/2 IN. 241 mm 5-1/4 IN. 135 mm 2-1/4 IN.
B. Accessories Remote Controls, Wall Controls and Wall Switches Follow the instructions supplied with the control installed to operate your fireplace: For safety: • Install a switch lock or a wall/remote control with child protection lockout feature. • Keep remote controls out of reach of children. See your dealer if you have questions. Optional Heat-Zone® Gas Kit Follow the instruction supplied with the kit for operation. See your dealer if you have questions.