MAK GRILLS Owner’s Manual Pellet BBQ Smoker-Grill Model EP-380-1G Welcome to the MAK GRILLS family! We're so pleased that you've chosen an American-made product, proudly manufactured in Dallas, Oregon. We're proud to be an American-based company that makes every effort to purchase our materials locally. If you have any questions concerning the assembly or operation of your MAK GRILL, please contact us at (503) 623-1234, Monday-Friday between 8:00AM-5:00PM Pacific Time.
Superior Wood Pellet BBQ Smoker-Grills TABLE OF CONTENTS GRILL CONTENTS & PARTS LIST Page 3 BBQ DIAGRAM/HARDWARE LIST Page 4 ASSEMBLY INSTRUCTIONS Page 5 READ THIS BEFORE USING! Page 7 ® PELLET BOSS INSTRUCTIONS Page 9 CLEANING YOUR GRILL Page 16 TROUBLE SHOOTING & REPAIR Page 19 GRILL WARRANTY Page 24 ACCESSORIES Page 25 BASIC MAK GRILL RECIPES Page 26 When Grill is not in use, ALWAYS unplug power cord from outlet.
PACKAGE CONTENTS There will be some assembly of your MAK 1 STAR GENERAL GRILL required. Please make sure that you have each of the items listed below when removing your grill from the shipping carton. Please refer to the BBQ PARTS LIST for help in identifying the individual components needed to assemble and operate your grill. Please Note: The approximate assembly time for this grill is 20-60 minutes.
BBQ DIAGRAM 1 Star Grill Hardware List APPLICATION SCREWS WASHERS NUTS Leg Panels SBHCS SST 1/4-20 x 3/8" 1/4 - 20 flange lock nut Baffle SBHCS SST 1/4-20 x 3/8" 1/4 - 20 flange lock nut Access Panel Cover SBHCS SST 1/4-20 x 3/8" Hood Hood Handle Pellet Hopper Handle Pellet Boss Ground Wire Fan Auger Motor Auger Assembly SST Truss 1/4-20 x 7/8” 1/4-20 lock nut SBHCS SST 1/4-20 x 1/2" 1/4-20 lock washer, 1/4" flat washer SBHCS SST #6 x 3/8” #6 lock washer SBHCS SST 8-32 x 7/16" SBHCS SST
ASSEMBLY INSTRUCTIONS NOTE: The assembly of the 1 Star Grill requires (2) two people. Before you begin the assembly process, take the outer cardboard packing surrounding the grill from the pallet. You may either flatten it, or leave it as is to place the barbecue body onto it during assembly. Remove all parts and components from the grill and pallet, and place them in an area that does not interfere with the assembly process. Lay the grill on its back on the cardboard.
c) Position the RIGHT leg panel as shown (illustration 1-B Right Leg Panel Assembly). This will require lifting the barbecue body in order to properly align the panel screw holes with those on the barbecue body. d) Attach the RIGHT LEG panel to the barbecue body by installing the screws on the top side of the panel. Affix the flange nuts to each screw and lightly tighten. Note: There are a total of (10) ten screws and nuts which need to be installed.
READ THIS BEFORE USING YOUR GRILL! WARNING! This unit will get extremely hot! Only touch handles while operating. INITIAL START UP PROCEDURE Make sure the grill is assembled properly. Remove any shipping materials, parts or supplies from inside the grill before lighting the grill. 1) Fill hopper with hardwood barbecue pellets 2) Plug grill power cord into a 110 grounded outlet 3 Push the On/Off button once.
SHUT DOWN PROCEDURE Push the On/Off button one time. The Pellet Boss will automatically begin the cool-down mode. The grill may run for as long as (20) twenty minutes before it completely shuts down. NOTE: Always wait at least (10) ten minutes after the grill has completely turned off before placing the cover on the grill. Never place a cover on a hot grill.
® PELLET BOSS OPERATING INSTRUCTIONS ON/OFF BUTTON This button is on the left-hand side of the Pellet Boss ® control faceplate. To turn the grill on or off, press the button once. When first turned on, the grill will begin the ignition cycle. SMOKE will be displayed. The igniter will begin to heat up to ignite the pellets in the firepot. STAR BUTTON The Star button is used to activate different functions and screens. The STAR button acts in the same manner as the ENTER key on a computer keyboard.
Example: You want to set a MEAT PROBE alarm for 150 degrees. Press the RIGHT Arrow button to advance the screen to Probe 1. Now press the STAR button. The word OFF will flash. Use the UP or DOWN ARROW button until you reach 150 degrees. Now press the STAR button to accept that meat probe alert temperature. To lock any screen, press and hold the UP arrow button until the lock icon appears in the upper left-hand corner of the display screen. To unlock, simply press any button one time.
PELLET BOSS® SCREEN DISPLAY DESCRIPTIONS & SETTINGS Screen Display - SET POINT Description: Shows the temperature setting for the main cooking chamber. Note: When you first turn on the grill, the default SETPOINT temperature is SMOKE. Settings: The setpoint temperature can be changed in (5) five degree increments from 200 degrees up to 450 degrees. The SMOKE setting will produce temperatures of 170 to 180 degrees. On HIGH, the grill will cook above 450 degrees.
NOTE: For best results, prevent twisting the probe cable, exposing it to high heat or direct flame, or immersing it in water. To clean, wipe the probe with a damp cloth with mild detergent. The probes should only be used to monitor internal meat temperatures, not your grill's cooking temperature. Store probes in a dry place away from water or moisture. Screen Display-TIMER Description: The TIMER can be set to count down and alarm when it reaches zero. It will reset to zero whenever the grill is turned off.
? Press the STAR key to accept your starting cooking temperature. ? The screen will now display END 1.1. SET: NONE. Use the ARROW buttons for NONE, TIME or MEAT PROBE 1, 2 or 3. If you have selected a MEAT PROBE, you will need to select a temperature for the probe to reach in order for the program to go to the 1.2 setting in the program. ? If TIME is selected, the TIMER screen will appear. Set timer by following the directions for TIMER.
ALARMS Description: When ALARMS are set and reached, the Pellet Boss ® will sound a LOUD beep, and the appropriate display screen will flash. The alarm is programmed to sound for (10) ten minutes before it automatically shuts off. ? Settings: To end an active alarm, push any button on the Pellet Boss ® control panel. To entirely shut off ALL audible ALARMS on the Pellet Boss: ? Push the UP ARROW button for (10) ten seconds until MAKGRILL Ver. 2.0 (or higher) is displayed.
COOL & SHUT DOWN Description: This screen appears whenever you press the ON/OFF button to turn the grill OFF. The controller will run the fan on high speed until the temperature in the grill drops to 160 degrees. It will then switch to a 4 minute countdown-timer and entirely shut the unit OFF. This feature is designed to help burn up all remaining pellets in the fire pot and give you a clean start the next time you cook.
CLEANING YOUR MAK GRILL In order to keep your MAK looking as good as new, follow these recommended cleaning/maintenance guidelines. Take care of your MAK, and it will take good care of you! EXTERIOR: * Fan Panel: Twice a year clean the ports in the fan panel of dust, dirt, pollen or other debris. Use a shop-vac to quickly clean the panel, or remove it from the grill, clean it and then re-install it. * Pellet Hopper: Remove accumulated pellet dust by vacuuming out the pellet hopper as needed.
INTERIOR: * Cooking Grates: While grates are still warm from cooking, take a grill brush and scrub off food debris. Follow by rubbing a paper towel from front to back on the grates to finish cleaning. Or remove from grill and soak in hot, soapy water. Use a brush or steel wool to clean off debris. Rinse under running water and dry using a soft cloth or towel. * Thermocouple: In order to maintain proper temperature control of your grill, it's important to keep the thermocouple clean.
RECOMMENDED EXTERIOR CLEANING SCHEDULE Clean Grill Finish Grill Shelves WEEKLY RECOMMENDED INTERIOR CLEANING SCHEDULE WEEKLY Firepot MONTHLY Louvers Grease Chute Accumulated Pellet Ash MONTHLY Cooking Chamber ONCE PER QUARTER Clean Pellet Hopper ONCE PER QUARTER Grease Shield TWICE A YEAR Heat Diffuser TWICE A YEAR Clean Fan Panel AS NEEDED Inside of Lid Pellet Hopper Grill Lid ANNUALLY Igniter AS NEEDED Cooking Grates Termocouple Grease Pan MAK’S ALL STAR PELLETS Introducing MAK'S ALL
TROUBLE SHOOTING & REPAIRS If you have trouble with your grill operation, please refer to this trouble shooting guide first before calling for service. If the problem persists, contact the dealer where your purchased the grill for help. Write down the model and serial number of your grill, and be prepared to provide that information when you speak with a MAK customer service representative. The MAK GRILLS service number is (503) 623-1234.
PROBLEM ACTION TO TAKE MY GFCI CIRCUIT KEEPS TRIPPING This is an indication of a failing igniter. ? Turn off grill. Unplug from power source. ? Remove fan panel, unplug igniter from the back of the Pellet Boss® ? Make sure igniter plug does not interfere with fan or auger operation. ? RE-secure fan panel. ? Follow Manual Lighting instructions to continue cooking on your MAK GRILL.
PROBLEM ACTION TO TAKE FAN DOES ? The fan should operate any time the power is turned on. If NOT RUN the fan is not running, unplug the power cord, remove the fan/access panel to get to the back of the control board. Make sure that the plug labeled FAN is tightly plugged into the BLUE receptacle on the back of the Pellet Boss® control board. ? Check fan blades for any obstruction such as pellets or dirt. Clean as necessary. ? Check the fuse on the back of the Pellet Boss® to make sure it has not blown.
PROBLEM ACTION TO TAKE GRILL IS NOT ? Empty firepot so that it is completely clean. GENERATING ? Clean all exhaust louvers in the grill to facilitate good AS MUCH air flow. SMOKE AS BEFORE GRILL DOES NOT GET AS HOT AS BEFORE There are several reasons why this may be happening: ? Dirty thermocouple. Take a piece of steel wool and clean it so the metal housing all around the thermocouple is shiny clean. ? Clean all exhaust louvers on the grill. ? Change brand and variety of pellets you are using.
PELLET BOSS ® REAR VIEW Use this diagram to familiarize yourself with each of the components and plug receptacles found on the back of the Pellet Boss® control board. In the event that you will need to do any grill repairs, you will have a better idea where to locate and correctly plug in a component.
GRILL WARRANTY 3 YEAR WARRANTY MAK GRILLS, LLC (“MAK GRILLS”) warrants this barbecue unit against defects in material and workmanship under normal residential use and maintenance for a period of three (3) years from the date of purchase for the following components: circuit board, auger motor, fan motor and heat rod. MAK GRILLS warrants all metal components for a period of three (3) years from date of purchase against defects in material and workmanship under normal residential use and maintenance.
ONE STAR ACCESSORIES MAK Grills Mobile™ Grill Cover Griddle Searing Grate Remote Boss® Upper Grill Grate Half Upper Grill Grate Meat Probes Pellet Bucket Rib Rack MAK GRILL RUBS & SAUCES Enhance the flavor of your favorite meats and foods with MAK Rubs & Sauces. You’ll love how they add to the special flavor you get cooking on your MAK GRILL.
BASIC MAK GRILL RECIPES Here are some basic recipes to get you cooking on your MAK GRILL. These recipes will help you become acquainted with how the grill operates, and allow you to become accustomed to the many features and types of cooking you can do on your MAK GRILL. To receive your free MAK GRILL COOKBOOK featuring 112 delicious recipes, please fill-out and mail in the registration form included with the grill. You may also register online at www.makgrills.
Brisket (Approximate cooking time: 12-18 hours) Note: Brisket cannot be cooked quickly. It is the toughest cut on the cow and requires ample cooking time for the meat to become tender. The approximate cooking time is 12-18 hours depending on the weight of your brisket. This recipe calls for a WHOLE BRISKET. 1 whole brisket (about 12 to 18 lbs.) ¼ cup MAK Mesquite Rub 1 Cup Beef Bullion (1 Cube in water) Trim fat cap so it is even, but do not remove entirely. Trim down any pockets of fat in meat.
POULTRY Whole Chicken (Approximate cooking time: 2-2.5 hours) 1-whole chicken (4-5 lbs) 2 Tbsp. olive oil 2-3 Tbsp. MAK Bird Rub Optional: vertical roaster Wipe chicken down, remove gizzards and trim off excess skin from tail and neck section. Rub a thin layer of olive oil over entire surface of chicken. Apply MAK Bird Rub to entire outside of chicken. Start grill and adjust setpoint temperature to 325 degrees. Pre-heat grill, approximately 15 - 20 minutes.
PORK Sweet 'N Spicy Baby Back Ribs (Approximate cooking time: 3 hours) 1-3 slabs baby back ribs (2.5 and down weight) 3 Tbsp. MAK Mesquite Rub 3 Tbsp. MAK Sweet Rub 1/3 cup yellow mustard 1/2 cup Smokin' Whiskey Grilling sauce Aluminum foil Peel membrane off bone side of ribs. Trim ribs as needed. In a glass bowl, combine the rubs and mustard together, mixing thoroughly. Apply a thin coat of rub mixture on rib meat. Wrap ribs tightly in foil. Start grill and adjust setpoint temperature to 275 degrees.
North Carolina Pork Shoulder (Approx. cooking time: 9-12 hrs.) 1 pork shoulder roast (5 to 8 lbs.) 1 quart apple cider vinegar 1 quart water Juice of 1 lemon 2 oz. dried red peppers, chopped 1 tsp. salt 1/2 tsp. ground black pepper 1 bottle of your favorite MAK Grilling Sauce Onion buns Note: In order to get meat to properly shred, you must achieve an internal meat temperature of 190-210 degrees. Total cooking time for the average sized pork shoulder is 9-12 hours. Please plan accordingly.
FISH & SEAFOOD Simple Salmon Steaks (Approximate cooking time: 20 minutes) One 6oz. Salmon steak per person 2 tsp. MAK Fish Rub 2 tsp. olive oil Rinse steaks under cold running water. Towel pat dry. Apply olive oil to each side. Lightly sprinkle MAK Fish Rub over each side of steak. Start grill and adjust setpoint temperature to 450 degrees. Allow grill to pre-heat, approximately 15 20 minutes. Place steaks on cooking grate and grill for approximately 10 minutes per side, per inch of thickness.
Grilled Shrimp (Approx. cooking time: 30 min.) 2 lbs. raw shrimp, thawed if necessary MAK Chipotle Rub Bamboo skewers Any variety of MAK Barbecue sauce Peel and de-vein shrimp; sprinkle with MAK Chipotle Rub. Marinate shrimp in refrigerator for one hour. Soak wood skewers in boiling hot water for 30 minutes. Remove shrimp from refrigerator and thread onto skewers. Start grill and adjust setpoint temperature to 300 degrees. Preheat grill approximately 10 minutes.
BAKED GOODS Take 'N Bake Pizza (Approximate cooking time: 12-22 min.) One Fresh Take 'N Bake Pizza Remove plastic wrap and any printed matter from pizza. Start grill, adjusting setpoint temperature to 400 degrees. Pre-heat grill, approximately 15 minutes. Leave pizza on cardboard tray and place inside grill, close lid and cook for approximately 12-22 minutes, depending on thickness of pizza crust. Once cooked, use tongs to carefully grip pizza tray and transfer to pizza platter.
Cold Smoked Cheese (Approximate cooking time: 20-60 min.) 1 block of cheese (semi-hard or hard cheese is recommended) Aluminum foil NOTE: Smoking cheese is best done when the outside temperature is below 80 degrees. Start grill and adjust setpoint temperature to Smoke. Allow grill to pre-heat, approximately 10 minutes. Cut cheese into squares no larger than one and a half inches thick. Place cheese blocks on foil arranged on top of grate inside Warmer/Smoker box, or use pie tin or plate for the cheese.
