User manual

49E TROUBLESHOOTING, DIAGNOSTICS, AND MAINTENANCE
MAINTENANCE CONTINUED
Cleaning the Drive Gear
The drive gear is the part of the extruder that pushes filament through the extruder. When you 
make things with your MakerBot Replicator 2, small pieces of hardened PLA can stick to the 
drive gear. If you are having problems with your extruder, cleaning the drive gear might help.
1. Unload the MakerBot PLA Filament 
from the extruder. To start the script for 
unloading the MakerBot PLA Filament, 
go to the LCD panel and select 
Utilities > Filament Options > Unload. 
2. Unscrew the two bolts at the lower corners 
of the fan guard using the 2.5 mm hex key 
included with your MakerBot Replicator 2. 
As one piece, remove the fan guard, the fan, 
the heat sink, and spacers. Keep these pieces 
together and set them aside.
3. Unclip the motor wires.
4. Pull the motor assembly out.
5. Find the drive gear on the motor sha. 
Using a small instrument like a makeup 
brush, toothbrush or toothpick, remove all 
the pieces of filament stuck to the drive gear.










