User manual

51E TROUBLESHOOTING, DIAGNOSTICS, AND MAINTENANCE
MAINTENANCE CONTINUED
Adjusting the Plunger
If you are having trouble building things, you might need to adjust the plunger in the 
extruder assembly. The plunger pushes the MakerBot PLA Filament against the drive gear. 
If the plunger is putting too much or too little pressure on the MakerBot PLA Filament, the 
MakerBot Replicator 2 may stop extruding. If you hear a faint clicking noise coming from 
your extruder, the plunger is exerting too much pressure. If you can stop the filament from 
feeding by squeezing it between your fingers, the plunger is exerting too little pressure. You 
can solve both of these problems by making small adjustments to the plunger. 
For more details on adjusting the plunger, get in touch with MakerBot support by emailing 
support@makerbot.com or see the MakerBot Support website at makerbot.com/support/
replicator2/troubleshooting.
1. Remove the active cooling fan. The active 
cooling fan is located on the le side of the 
extruder. Use a Phillips head screwdriver 
to remove the two screws that attach the 
active cooling fan to the extruder.
NOTE: When you remove the active cooling fan 
you will expose some of the extruder wires. Be 
careful of these wires when adjusting the plunger 
and reattaching the active cooling fan.










