Cordless Circular Saw with Dust Collection 165 mm (6-112") MODEL 5026DA, 5026DB 165 mm (6-112") MODEL 5026DWA, 5026DWB With High Capacity Battery Charger 160 mm (6-114") MODEL 5036DA, 5036DB 160 mm (6-114") MODEL 5036DWA, 5036DWB With High Capacity Battery Charger 160 mm (6-114") MODEL 5046DA. 5046DB 160 mm (6-1/4") MODEL 5046DWA, S046DWB With High Capacity Battery Charger INSTRUCTION MANUAL SPECIF1CAW ON S MODE7 5026D 5036D I I Blade diameter 1 165 mm 16.
GENERAL SAFETY RULES (For All Battery Operated Tools) WARNING! Read and understand all instructions. Failure to follow all instructions listed below, may result in electric shock, fire and/or serious personal injury. SAVE THESE INSTRUCTIONS Work Area Keep your work area clean and well lit. Cluttered benches and dark areas invite accidents. Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases, or dust.
Tool Use and Care Use clamps or other practical way t o secure and support the workpiece t o a stable platform. Holding the work by hand or against your body is unstable and may lead t o loss of control. Do not force tool. Use the correct tool for your application. The correct tool will do the job better and safer at the rate for which it is designed. .Do not use tool i f switch does not turn it on or off. A tool that cannot be controlled with the switch is dangerous and must be repaired. .
Specific Safety Rules 1. DANGER! Keep hands away from cutting area and blade. Keep your second hand on auxiliary handle, or motor housing. If both hands are holding the saw, they cannot be cut by the blade. Keep your body positioned t o either side of the saw blade, but not in line w i t h the saw blade. KICKBACK could cause the saw t o jump backwards. (See "Causes and Operator Prevention of Kickback") Do not reach underneath the work. The guard can not protect you from the blade below the work.
11. Causes and Operator Prevention of Kickback: Kickback is a sudden reaction to a pinched, bound or misaligned saw blade, causing an uncontrolled saw to lift up and out of the workpiece toward the operator. When the blade is pinched or bound tightly by the kerf closing down, the blade stalls and the motor reaction drives the unit rapidly back toward the operator.
Do not use dull or damaged blade. Unsharpened or improperly set blades produce narrow kerf causing excessive friction, blade binding and KICKBACK. Blade depth and bevel adjusting locking levers must be tight and secure before making cut. If blade adjustment shifts while cutting, it may cause binding and KICKBACK. Use extra caution when making a "Pocket Cut" into existing walls or other blind areas. The protruding blade may cut objects that can cause KICKBACK. NEVER place your hand or fingers behind the saw.
15. Never attempt t o saw w i t h the circular saw held upside down in a vise. This is extremely dangerous and can lead t o serious accidents. Fig. t 16. Before setting the tool down after completing a cut, be sure that the lower (telescoping) guard has closed and the blade has come t o a complete stop.
SYMBOLS The followings show the symbols used for tool. v ................................. volts - ................................. direct current n, ................................. no load speed .../min 8 ................................
IMPORTANT SAFETY INSTRUCTIONS FOR CHARGER & BATTERY CARTRIDGE 1. SAVE THESE INSTRUCTIONS - This manual contains important safety and operating instructions for battery charger. 2. Before using battery charger, read all instructions and cautionary markings on (1) battery charger, (2) battery, and (3)product using battery. 3.
ADDITIONAL SAFETY RULES FOR CHARGER & BATTERY CARTRIDGE 1. Do not charge Battery Cartridge when temperature is BELOW 10°C (5OOF) or ABOVE 4OoC (104OF). 2. Do not attempt t o use a step-up transformer, an engine generator or DC power receptacle. 3.Do not allow anything t o cover or clog the charger vents. 4.Always cover the battery terminals w i t h the battery cover when the battery cartridge is not used. 5. A battery short can cause a large current flow, overheating, possible burns and even a breakdown.
FUNCTIONAL DESCRlPTfON Installing or removing battery cartridge *Always switch off the tool before insertion or removal of the battery cartridge. To remove the battery cartridge, withdraw it from the tool while pressing the buttons on both sides of the cartridge. *To insert the battery cartridge, align the tongue on the battery cartridge with the groove in the housing and slip it into place. Always insert it all the way until it locks in place with a little click.
If you charge a battery cartridge from a just-operated tool or a battery cartridge which has been left in a location exposed to direct sunlight or heat for a long time, the charging light may flash in red color. If this occurs, wait for a while. Charging will begin after the battery cartridge cools. The battery cartridge will cool faster if you remove the battery cartridge from the high capacity battery charger.
Adjusting depth of cut Loosen the lever on the depth guide and move the base up or down. At the desired depth of cut, secure the base by tightening the lever. CAUTION: Use a shallow depth of cut when cutting thin workpiece for cleaner, safer cuts. After adjusting the depth of cut, always tighten the lever securely. Sighting When cutting, align the left side of notch in the front of the base with your cutting line on the workpiece.
Switch action CAUTION: Before inserting the battery cartridge into the tool, always check to see that the switch trigger actuates properly and returns to the "OFF" Dosition when released. To prevent the switch trigger from being accidentally pulled, a lock-off button is prcvided. To start the tool, depress the lock-off button and pull the switch trigger. Release the switch trigger to stop. Guide rule The handy guide rule allows you to do extra-accurate straight cuts.
ASSEMBLY Removing or installing the saw blade CAUTION: Always be sure that the tool is switched off and the battery cartridge is removed before installing or removing the blade. To remove the blade, first remove the hex socket head bolt which secures the dust box, then remove the dust box. Thumb screw - After installing the blade, install the dust box and tighten the hex socket head bolt to secure the dust box.
To install the blade, follow the removal procedures in reverse. Install the cup washer, inner flange, saw blade, outer flange and hex socket head bolt on the spindle in that order. BE SURE TO TIGHTEN THE HEX SOCKET HEAD BOLT SECURELY. Outer flange Hex socket head bolt CAUTION: Be sure the blade is installed with teeth pointing up at the front of the tool. Use only the Makita hex wrench to install or remove the blade.
OPERATION Hold the tool firmly. Set the base plate on the workpiece to be cut without the blade making any contact. Then turn the tool on and wait until the blade attains full speed. Now simply move the tool forward over the workpiece surface, keeping it flat and advancing smoothly until the sawing is completed. To get clean cuts, keep your sawing line straight and your speed of advance uniform. CAUTION: .Always gently keeps the tool moving straight ahead when cutting.
When cutting thin sheet metals such as corrugated metal, always cut them at a position more than 20 mm (25/32”) away from the edge. If you cut them at a position closer to the edge, a piece cut off could be sucked into the dust box, causing a severe injury. I More than 20 mm (25132’) CAUTION: Never use a deformed or cracked blade. Always replace it with a new one. When the battery charge runs low, the blade easily becomes stuck, and the blade tips can break.
MAINTENANCE CAUTION: Always be sure that the tool is switched off and the battery cartridge is removed before attempting to perform inspection or maintenance. Replacing carbon brushes Remove and check the carbon brushes regularly. Replace when they wear down to the limit mark. Keep the carbon brushes clean and free to slip in the holders. Both carbon brushes should be replaced a t the same time. Use only identical carbon brushes. Limit mark Use a screwdriver to remove the brush holder caps.
Recycling the Battery The only way to dispose of a Makita battery is to recycle it. The law prohibits any other method of disposal. I Ni-Cd To recycle the battery: 1. Remove the battery from the tool. 2. a). Take the battery to your nearest Makita Factory Service Center or b). Take the battery to your nearest Makita Authorized Service Center or Distributor that has been designated as a Makita battery recycling location.
Battery cartridge 1822 Battery cover Part No. 192826-5 Part N0.414938-7 Battery cartridge 1833 Part No.192828-I High capacity battery charger Model DC1801 Safety goggles Gray lens Part No. 191684-A Clean lens Part No.
-. .-. .. .... ..-. . .__ P MAKmA LIMITEDONE YEAR WARRANTY Warranty Policy Every Makita tool is thoroughly inspected and tested before leaving the factory. It is warranted to be free of defects from workmanshiv and materials for the Deriod of ONE YEAR from the date of onpnal purchase Should any troubie develop dunng this dncyear penod. return the COMPLETE tool, freight prepad, to one of Makita’s Factory or Authonzed Service Centers.