Cordless Circular Saw 85 mm (3-3/8”) MODEL 5090D I N S T R U C T I O N M A N U A L WARNING: For your personal safety, READ and UNDERSTAND before using. SAVE THESE INSTRUCTIONS FOR FUTURE REFERENCE. w w w. m a k i t a t o o l s.
SPECIFICATIONS Model 5090D Blade diameter Max. Cutting depth 85 mm (3-3/8”) at 90° 22 mm (7/8”) at 45° 18 mm (11/16”) No load speed (RPM) 1,000/min. Overall length 313 mm (12-3/8”) Net weight 1.8 kg (4.0 lbs) Battery Charger DC9700A Input A. C. only 50 Hz - 60 Hz Output D. C. 7.2 V - 9.6 V Battery Cartridge 9000 Voltage 9.6 V Charging time 60 min. • Manufacturer reserves the right to change specifications without notice. • Specifications may differ from country to country.
. Keep bystanders, children, and visitors away while operating a power tool. Distractions can cause you to lose control. Electrical Safety 4. A battery operated tool with integral batteries or a separate battery pack must be recharged only with the specified charger for the battery. A charger that may be suitable for one type of battery may create a risk of fire when used with another battery. 5. Use battery operated tool only with specifically designated battery pack.
20. Use only accessories that are recommended by the manufacturer for your model. Accessories that may be suitable for one tool may create a risk of injury when used on another tool. SERVICE 21. Tool service must be performed only by qualified repair personnel. Service or main- tenance performed by unqualified personnel may result in a risk of injury. 22. When servicing a tool, use only identical replacement parts. Follow instructions in the Maintenance section of this manual.
aware of the time it takes for the blade to stop after switch is released. 6. NEVER hold piece being cut in your hands or across your leg. It is important to support the work properly to minimize body exposure, blade binding, or loss of control. 7. Hold tool by insulated gripping surfaces when performing an operation where the cutting tool may contact hidden wiring. Contact with a “live” wire will also make exposed metal parts of the tool “live” and shock the operator. 8.
Push the saw forward at a speed so that the blade cuts without slowing. 12. Be aware that this tool is always in an operating condition, because it does not have to be plugged into an electrical outlet. Fig. 2 Do not support board or panel away from the cut. Do not use dull or damaged blade. Unsharpened or improperly set blades produce narrow kerf causing excessive friction, blade binding and KICKBACK. Keep blade sharp and clean.
clamp it down. DO NOT TRY TO HOLD SHORT PIECES BY HAND! extremely dangerous and can lead to serious accidents. Fig. 7 Fig. 5 19. WARNING: Blade coasts to stop after switch is released. Contact with coasting blade can cause serious injury. Before setting the tool down after completing a cut, be sure that the lower (telescoping) guard has closed and the blade has come to a complete stop. Fig. 6 18. Never attempt to saw with the circular saw held upside down in a vise. This is 20.
3. CAUTION - To reduce risk of injury, charge only MAKITA rechargeable batteries marked on the charger label. Other types of batteries may burst causing personal injury and damage. 4. Do not expose charger to rain or snow. 5. Use of an attachment not recommended or sold by the battery charger manufacturer may result in a risk of fire, electric shock, or injury to persons. 6. To reduce risk of damage to electric plug and cord, pull by plug rather than cord when disconnecting charger. 7.
ADDITIONAL SAFETY RULES FOR CHARGER & BATTERY CARTRIDGE 1. Do not charge Battery Cartridge when temperature is BELOW 10°C (50°F) or ABOVE 40°C (104°F). 2. Do not attempt to use a step-up transformer, an engine generator or DC power receptacle. 3. Do not allow anything to cover or clog the charger vents. 4. Always cover the battery terminals with the battery cover when the battery cartridge is not used. 5. Do not short the battery cartridge: (1) Do not touch the terminals with any conductive material.
FUNCTIONAL DESCRIPTION • 001325 1 2 1. Set plate 2. Battery cartridge 001332 1 1. Charging light CAUTION: Always be sure that the tool is switched off and the battery cartridge is removed before adjusting or checking function on the tool. Installing or removing battery cartridge • Always switch off the tool before insertion or removal of the battery cartridge.
time, it may not accept a full charge. This is a normal condition and does not indicate a problem. You can recharge the battery cartridge fully after discharging it completely and recharging a couple of times. • 001349 1 2 3 1. Hex wrench 2. Depth guide 3. Clamping screw When you charge a battery cartridge from a just operated tool or a battery cartridge which has been left in a location exposed to direct sunlight or heat for a long time, let it cool off.
001405 Switch action • 1 2 To prevent the switch trigger from being accidentally pulled, a lock-off lever is provided. To start the tool, slide the lock-off lever and pull the switch trigger. Release the switch trigger to stop. 1. Lock-off lever 2. Switch trigger ASSEMBLY • 001426 2 1. Hex Wrench 2. Blade stopper pin 1 2 4 Saw blade Hex bolt Outer flange Shaft 12 CAUTION: • Be sure the blade is installed with teeth pointing up at the front of the tool.
001451 Hex wrench storage When not in use, store the hex wrench as shown in the figure to keep it from being lost. 1 1. Hex Wrench OPERATION • • 001469 1 2 3 1. Rear handle 2. Front grip(motor housing) 3. Base CAUTION: Be sure to move the tool forward in a straight line gently. Forcing or twisting the tool will result in overheating the motor and dangerous kickback, possibly causing severe injury.
To maintain product SAFETY and RELIABILITY, repairs, any other maintenance or adjustment should be performed by Makita Authorized or Factory Service Centers, always using Makita replacement parts. EN0001-1 Recycling the Battery The only way to dispose of a Makita battery is to recycle it. The law prohibits any other method of disposal. To recycle the battery: 1. Remove the battery from the tool. Ni-Cd 2.
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Cut First-Class Postage Required Post Office will not deliver without proper postage. Makita U.S.A., Inc.
MAIL THIS PORTION Your answers to the following questions are appreciated. 1. This product was purchased from: Home Center 3. How did you learn about this product: Magazine Radio Hardware/Lumber Store From Dealer Exhibition Tool Distributor Newspaper From Friend Industrial Supply Store Display Previous Usage Construction Supply Catalog Other ( Other ( ) 2. Use of the product is intended for: ) 4.
FACTORY SERVICE CENTERS 1-800-4-MAKITA RETAIN THIS PORTION FOR YOUR RECORDS ARIZONA 3707 E. Broadway Rd., Ste. 6 Phoenix, AZ 85040 (602) 437-2850 FLORIDA 750 East Sample Road Pompano Beach, FL 33064 (954) 781-6333 MISSOURI 9876 Watson Road St. Louis, MO 63126-2221 (314) 909-9889 PENNSYLVANIA 1704 Babcock Blvd. Pittsburgh, PA 15209 (412) 822-7370 CALIFORNIA 41850 Christy St. Fremont, CA 94538-5107 (510) 657-9881 GEORGIA 4680 River Green Parkway NW Duluth, GA 30096 (770) 476-8911 NEBRASKA 4129 S.
WARNING Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are: • lead from lead-based paints, • crystalline silica from bricks and cement and other masonry products, and • arsenic and chromium from chemically-treated lumber. Your risk from these exposures varies, depending on how often you do this type of work.