85 mm (3-3/8”) MODEL 5 0 9 3 D Z 85 mm (3-3/8”) MODEL 5093DWA With High Capacity Battery Charger INSTRUCTION MANUAL Blade diameter 900 Cutting depth 450 8 5 mm (3-318“) 0 - 24.5 mm (0- 15/16”) 0 - 18“ (0 - 11/16”) Battery Cartridge 1222 Voltage 12 v No load speed (RPM) Overall length Net weight 1,000 320 m m (12.518”) 2.0 kg 14.4 Ibs) Model DC1411 High capacity Battery charger Input A.C. only 50 - 60 Hz output Charging time D.C. 7.2 V - 14.4 V 1 Hr.
GENERAL SAFETY RULES (For All Battery Operated Tools) WARNING! Read and understand all instructions. Failure t o follow all instructions listed below, may result in electric shock, fire and/or serious personal injury. SAVE THESE INSTRUCTIONS Work Area Keep your work area clean and well lit. Cluttered benches and dark areas invite accidents. Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases, or dust.
Tool Use and Care Use clamps or other practical way t o secure and support the workpiece t o a stable platform. Holding the work by hand or against your body is unstable and may lead t o loss of control. .Do not force tool. Use the correct tool for your application. The correct tool will do the job better and safer at the rate for which it is designed. .Do not use tool if switch does not turn it o n or off. A tool that cannot be controlled with the switch is dangerous and must be repaired.
Specific Safety Rules 1. DANGER! Keep hands away from cutting area and blade. Keep your second hand on auxiliary handle, or motor housing. If both hands are holding the saw, they cannot be cut by the blade. Keep your body positioned t o either side of the saw blade, but not in line w i t h the saw blade. KICKBACK could cause the saw t o jump backwards. (See "Causes and Operator Prevention of Kickback") Do not reach underneath the work while blade is rotating.
11. Causes and Operator Prevention of Kickback: Kickback is a sudden reaction to a pinched, bound or misaligned saw blade, causing an uncontrolled saw to lift up and out of the workpiece toward the operator. When the blade is pinched or bound tightly by the kerf closing down, the blade stalls and the motor reaction drives the unit rapidly back toward the operator.
Do not use dull or damaged blade. Unsharpened or improperly set blades produce narrow kerf causing excessive friction, blade binding and KICKBACK. Blade depth and bevel adjusting locking levers must be tight and secure before making cut. If blade adjustment shifts while cutting, it may cause binding and KICKBACK. Use extra caution when making a "Pocket Cut" into existing walls or other blind areas. The protruding blade may cut objects that can cause KICKBACK. NEVER place your hand or fingers behind the saw.
15. Place the wider portion of the saw base o n that part of the workpiece which is solidly supported, not on the section that will fall off when the cut is made. As examples, Fig. 5 illustrates the RIGHT way t o cut off the end of a board, and Fig. 6 the WRONG way. If the workpiece is short or small, clamp it down. DON'T TRY TO HOLD SHORT PLACES BY HAND! \ / - ~ Fig. 5 Fig. 1 16. Never attempt t o saw with the circular saw held upside down in a vise.
SYMBOLS Listed below are symbols commonly used on tools. .... volts ... ................................. amperes ..... hens ................................. kilograms ............................. hours ................................. ................................. minutes seconds .......................... . alternating current . direct current ...... no load speed GA ......................... AA ................................. .../min ................................ G=l 8 ....
IMPORTANT SAFETY INSTRUCTIONS FOR CHARGER & BATTERY CARTRIDGE 1. SAVE THESE INSTRUCTIONS - This manual contains important safety and operating instructions for battery charger. 2. Before using battery charger, read all instructions and cautionary markings on (1) battery charger, ( 2 ) battery, and (3) product using battery. 3 .
ADDITIONAL SAFETY RULES FOR CHARGER & BATTERY CARTRIDGE 1. Do not charge Battery Cartridge when temperature is BELOW 10°C (5OoF) or ABOVE 4OoC (104OF). 2. Do not attempt t o use a step-up transformer, an engine generator or DC power receptacle. 3.Do not allow anything t o cover or clog the charger vents. 4. Always cover the battery terminals w i t h the battery cover when the battery cartridge is not used. 5. A battery short can cause a large current flow, overheating, possible burns and even a breakdown.
Installing or removing the battery cartridge 1222 *Always switch off the tool before insertion or removal of the battery cartridge. *To remove the battery cartridge, withdraw it from the tool while pressing the buttons on both sides of the cartridge. *To insert the battery cartridge, align the tongue on the battery cartridge with the groove in the housing and slip it until it is locked with a little click. I . I *Do not use force when inserting the battery cartridge.
Charging *Your new battery cartridge is not charged. You will need to charge it before use. Use the high capacity battery charger Model DC1411 to charge the battery cartridge. *Plug the high capacity battery charger into the proper A.C. voltage source. The charging light will flash in green color. *Insert the battery cartridge so that the plus and minus terminals on the battery cartridge are on the same sides as their respective markings on the high capacity battery charger.
Removing or installing the saw blade CAUTION: Always be sure that the tool is switched off and the battery cartridge is removed before installing or removing the blade. To remove the blade, press the shaft lock so that the blade cannot revolve and use the hex wrench to loosen the bolt counterclockwise. Then remove the bolt, outer flange and blade. To install the blade, follow the removal procedure in reverse BE SURE TO TIGHTEN THE BOLT SECURELY.
Adjusting the depth of cut Loosen the screw on the depth guide and move the base up or down. You can read the depth of cut by aligning the top of the notch in the depth guide with the graduations on its right side. (Note: This can be done for 0" bevel cutting only.
Sighting The front of the base is notched to provide two guide edges. For straight cuts, align the edge with 0" engraved on it with your cutting line on the workpiece. For 45" bevel cuts, align the edge with 45" engraved on it with your cutting line. For straight cuts I For 45" bevel cuts Cutting line Switch action CAUTION: Before inserting the battery cartridge into the tool, always check to see that the switch trigger actuates properly and returns to the "OFF" position when released.
Guide rule The handy guide rule allows you to do extra-accurate straight cuts. Simply slide the guide rule up snugly against the side of the workpiece and secure it in position with the clamp screw on the front of the base. It also makes repeated cuts of uniform width possible. MAINTENANCE CAUTION: Always be sure that the tool is switched off and the battery cartridge is removed before attempting to perform inspection or maintenance.
Recycling the Battery @ The only way to dispose of a Makita battery is to recycle it. The law prohibits any other method of disposal. Ni-Cd I To recycle the battery: 1. Remove the battery from the tool. 2. a). Take the battery to your nearest Makita Factory Service Center or b). Take the battery to your nearest Makita Authorized Service Center or Distributor that has been designated as a Makita battery recycling location.
ACCESSORIES CAUTION These accessories or attachments are recommended for use with your Makita tool specified in this manual The use of any other accessories or attachments might present a risk of injury to persons The accessories or attachments should be used only in the proper and intended manner High capacity battery charger Model DC1411 Part No.192700-7 Battery cartridge 1200 Part No. 1922714 *High capacity battery 1201,1202 Part No. 192296-8 (1201) Part No. 192536-4 (1202) Battery cover Part No.
July-13-'98 US 85 mm (3-3/8") CORDLESS CIRCULAR SAW Model 5093D Note: The switch and other part configurations may differ from country to country.
July-13-'98 MODEL 5093D D:$ AtD DESCRIPTION 7 8 9 10 11 12 13 14 15 16 1J 18 19 20 22 23 24 25 26 27 28 29 30 31 1 1 1 3 I 1 1 1 1 1 1 3 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 3 1 1 DESCRIPTION MACHINE MACHINE ~ ~ 1 2 3 4 5 6 US 32 33 34 Name Plate DC Motor Motor Housing Tapping Screw PT 4x18 Compression Spring 4 Lock Off Lever Housing Set iWith Item 111 Hex Nut M 4 Battery Holder Battery Housing Set lW8th Item 71 Tapping Screw PT 4x18 Hex Nut M5 Tapping Screw PT 4x30 Pan Head Screw M4x25 Makita L