Cordless Circular Saw Equipped with Electric Brake MODEL 5630DWA MODEL 5680DWB With High Capacity Battery Charger With High Capacity Battery Charger Blade diameter 165 m m (6-1 / 2 " ) Cutting depth 45" 90" 54" 0 10 ~ 2-1/8") Battery Cartridge 1 4 2 2 0 - 38" 10 1-1/2") Net weight 2,600 364 m m (14-5116"J 3.2 kg (7.1 lbsl Model DC1411 High capacity Battery charger Input 144V A.
GENERAL SAFETY RULES (For All Battery Operated Tools) WARNING! Read and understand all instructions. Failure t o follow all instructions listed below, may result in electric shock, fire and/or serious personal injury. SAVE THESE INSTRUCTIONS Work Area Keep your work area clean and well lit. Cluttered benches and dark areas invite accidents. Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases, or dust.
Tool Use and Care Use clamps or other practical way t o secure and support the workpiece t o a stable platform. Holding the work by hand or against your body is unstable and may lead t o loss of control. *Do not force tool. Use the correct tool for your application. The correct tool will do the job better and safer at the rate for which it is designed. * D o n o t use tool i f switch does not turn it o n or off. A tool that cannot be controlled with the switch is dangerous and must be repaired.
Specific Safety Rules 1. DANGER! Keep hands away from cutting area and blade. Keep your second hand on auxiliary handle, or motor housing. If both hands are holding the saw, they cannot be cut by the blade. Keep your body positioned t o either side of the saw blade, but not in line w i t h the saw blade. KICKBACK could cause the saw t o jump backwards. (See "Causes and Operator Prevention of Kickback") Do not reach underneath the work. The guard can not protect you from the blade below the work.
11. Causes and Operator Prevention of Kickback: Kickback is a sudden reaction to a pinched, bound or misaligned saw blade, causing an uncontrolled saw to lift up and out of the workpiece toward the operator. When the blade is pinched or bound tightly by the kerf closing down, the blade stalls and the motor reaction drives the unit rapidly back toward the operator.
Do not use dull or damaged blade. Unsharpened or improperly set blades produce narrow kerf causing excessive friction, blade binding and KICKBACK. Blade depth and bevel adjusting locking levers must be tight and secure before making cut. If blade adjustment shifts while cutting, it may cause binding and KICKBACK. Use extra caution when making a "Pocket Cut" into existing walls or other blind areas. The protruding blade may cut objects that can cause KICKBACK. NEVER place your hand or fingers behind the saw.
15. Place the wider portion of the saw base o n that part of the workpiece which is solidly supported, not on the section that will fall off when the cut is made. As examples, Fig. 5 illustrates the RIGHT way t o cut off the end of a board, and Fig. 6 the WRONG way. If the workpiece is short or small, clamp it down. DON'T TRY TO HOLD SHORT PLACES BY HAND! Fig. Fig. circular saw held upside down in a vise. This is extremely dangerous and can lead t o serious accidents. I Fig. ' 17.
SYMBOLS The followings show the symbols used for tool. ...... volts ................................. amperes ................................. herts ................................. kilograms ................................. minutes ................................. seconds ................................. alternating current ................................. direct current ................................. no load speed ................................. alternating or direct current ...
IMPORTANT SAFETY INSTRUCTIONS FOR CHARGER & BATTERY CARTRIDGE 1.
ADDITIONAL SAFETY RULES FOR CHARGER & BATTERY CARTRIDGE 1. Do n o t charge Battery Cartridge when temperature is BELOW 10°C (50OFI or ABOVE 4OoC (104OF). 2. Do not attempt t o use a step-up transformer, an engine generator or DC power receptacle. 3. Do not allow anything t o cover or clog the charger vents. 4. Always cover the battery terminals with the battery cover when the battery cartridge is not used. 5. A battery short can cause a large current flow, overheating, possible burns and even a breakdown.
Installing or removing battery cartridge *Always switch off the tool before insertion or removal of the battery cartridge. *To remove the battery cartridge, withdraw it from the tool while pressing the buttons on both sides of the cartridge. *To insert the battery cartridge, align the tongue on the battery cartridge with the groove in the housing and slip it into place. Always insert it all the way until it locks in place with a little click.
*If you charge a battery cartridge from a just-operated tool or a battery cartridge which has been left in a location exposed to direct sunlight or heat for a long time, the charging light may flash in red color. If this occurs, wait for a while. Charging will begin after the battery cartridge cools. The battery cartridge will cool faster if you remove the battery cartridge from the high capacity battery charger.
Hex wrench storage When not in use, the hex wrench can be conveniently stored. CAUTION: Always be sure that the tool is switched off and the battery cartridge is removed before any adjustment is attempted. Adjusting depth of cut Loosen the lever on the depth guide and move the base up or down. At the desired depth of cut, secure the base by tightening the lever. I I CAUTION: .Use a shallow depth of cut when cutting thin workpiece for cleaner, safer cuts.
CAUTION: After adjusting the depth of cut and bevel cutting angle, be sure to tighten the screw. Sighting The front of the base is notched to provide two guide edges. For straight cuts, align the edge with 0" engraved on it with your cutting line on the workpiece. For 45" bevel cuts, align the edge with 45" engraved on it with your cutting line. For 45" bevel cuts I For straight cuts Cutting line I Fig.
Operation Hold the tool firmly. Set the base plate on the workpiece to be cut without the blade making any contact. Then turn the tool on and wait until the blade attains full speed. Now simply move the tool forward over the workpiece surface, keeping it flat and advancing smoothly until the sawing is completed. To get clean cuts, keep your sawing line straight and your speed of advance uniform. Fig. 19 CAUTION: *Always gently keep the tool moving straight ahead when cutting.
MAINTENANCE CAUTION: Always be sure that the tool is switched off and the battery cartridge is removed before attempting to perform inspection or maintenance. Replacing carbon brushes Remove and check the carbon brushes regularly. Replace when they wear down to the limit mark. Keep the carbon brushes clean and free to slip in the holders. Both carbon brushes should be replaced at the same time. Use only identical carbon brushes. Limit mark I I I Fig.
Recycling the Battery The only way to dispose of a Makita battery is to recycle it. The law prohibits any other method of disposal. Ni-Cd To recycle the battery: 1. Remove the battery from the tool. 2. a). Take the battery to your nearest Makita Factory Service Center or b). Take the battery to your nearest Makita Authorized Service Center or Distributor that has been designated as a Makita battery recycling location.
Feb-04--'99 US CORDLESS CIRCULAR SAW Model 5630DW e-59 Note: The switch and other part ConfigUratlOnS may differ from country to Country.
Feb-04-'99 MODEL 5630DW I:"," GtD MACHINE MACHINE ~ 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 6 1 1 1 1 1 1 1 1 1 1 2 2 2 1 1 Tapping Screw 4x18 Switch Button 1 1 3 Rpar Cover 26 21 28 29 30 1 1 1 1 1 1 1 DESCRIPTION DESCRIPTION ~ 2 1 1 1 US Compresslo" Spring 4 Handle Cover Switch Lever Switch Battery Holder Stop Ring E - 8 Lever 40 Hex N u t M 6 Flat Washer 6 Tapping Screw 4x18 Holder Cap Carbon Brush 35 36 31 38 39 40 41 42 1 1 2 1 1 1 1 1 1 Brush Holder B
1 MAKITA LIMITED ONE YEAR WARRANTY Warranty Policy Every Makita tool is thoroughly inspected and tested before leaving the factory. It is warranted to be free of defects from workmanship and materials for the period of ONE YEAR from the date of original purchase. Should any trouble develop during this one-year period, return the COMPLETE tool, freight prepaid, to one of Makita’s Factory or Authorized Service Centers.
