Service manual

4. Clutch
Keep the washer in the correct position when assembling the clutch.
5. Ignition coil
Use thickness gauge to assure that the air gap will be 0.3 - 0.4 mm between the ignition coil and flywheel
magnet portion when installing the ignition coil.
6. Flywheel
Install the socket head bolt onto the crankshaft
and tighten them securely. Remove the flywheel
with a pulling
tool as shown in the figure.
During assembly, be sure first that you have the
crankshaft key slot properly aligned with before
installing. Then check the key slot and flywheel
alignment indication.
7. Crankcase
When assembling the crankcase, cut
off the
crankcase gasket sticking out from the cylinder
installing surface.
(See figure at right)
8. Cylinder
cutter blade
When assembling the cylinder, coat both the cylinder inner surface and the piston itself with 2-cycle engine oil.
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