Service manual

b.
Cautions
1)
Preparations
(1
)
Workbench
(2)
Disassembly and reassembly kits and gauges
(3)
Washing bowl
(4)
Rinse oil (light oil, gasoline, etc.)
(5)
Oil (mobile oil), grease
(6)
Adhesive, sealant
(7)
File, sandpaper
(8)
Shop cloth
2)
Cautions in Disassembly
(1)
Use standard tools correctly.
(2)
Handle disassembled parts with care and be sure to clean them.
In particular, remove dust or dirt adhering to the mounting surfaces of packings.
Bearings in rod are easy to separate.
If
there is no abnormality on rod, no special maintenance is
needed without removing contaminated grease.
(3)
Keep disassembled parts in order to avoid
loss
or error in reassembly.
(4)
If
it is hard to loosen bolts or screws, use an impact driver.
3)
Cautions in Reassembly
(1)
Pay attention to the combination of parts (in particular, mounting direction: front and rear, right and
(2)
Replace packings and gaskets with new ones.
(3)
Tighten bolts and screws twice in a diagonal manner.
(4)
Apply two-cycle engine oil (or Mobile oil) to rotary and sliding parts.
(5)
During reassembly, be careful to keep parts free of dust and dirt.
(6)
For rotating parts, turn them by hand to check for movement or noise.
(7)
After reassembly, turn the rotating parts by hand and confirm that there is no abnormality (loosen-
(8)
Never fail to apply genuine grease into case.
left, upper and lower).
ing, etc.)
6