アメリカ GENERATOR Makita Corporation INSTRUCTIONS FOR USE 3-11-8, Sumiyoshi-cho Anjo, Aichi 446-8502 Japan ISSUE EMD-GU2016 PRINTED IN JAPAN November 2004 CE-SK 3ZZ9020166
G28R-G61R 米国取説GU2016 05.1.26 11:14 AM ページ01 WARNING : The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. NOTICE FEDERAL EMISSION COMPONENT DEFECT WARRANTY and CALIFORNIA EMISSION CONTROL WARRANTY are applicable to only those engines/ generators complied with EPA (Environmental Protection Agency) and CARB (California Air Resources Board) emission regulations in the U.S.A.
G28R-G61R 米国取説GU2016 05.1.26 11:14 AM ページ02 FEDERAL EMISSIONS COMPONENT DEFECT WARRANTY EMISSIONS COMPONENT DEFECT WARRANTY COVERAGE - This emission warranty is applicable in all States, except the State of California Makita U.S.A. Inc., La Mirada, California, (herein "MAKITA") warrant(s) to the initial retail purchaser and each subsequent owner, that this Nonroad engine (herein "engine") has been designed, built, and equipped to conform at the time of initial sale to all applicable regulations of the U.S.
G28R-G61R 米国取説GU2016 05.1.26 11:14 AM ページ03 *The replacement parts used for required maintenance services. *Consequential damages such as loss of time, inconvenience, loss of use of the engine orequipment, etc. *Diagnosis and inspection charges that do not result in warranty-eligible service being performed. *Any non-authorized replacement part, or malfunction of authorized parts due to use of non-authorized parts.
G28R-G61R 米国取説GU2016 05.1.26 11:14 AM ページ04 CALIFORNIA EMISSION CONTROL WARRANTY STATEMENT (This warranty does not apply in any other state.) YOUR WARRANTY RIGHTS AND OBLIGATIONS The California Air Resources Board and Makita U.S.A., Inc. (herein "MAKITA") are pleased to explain the emission control warranty on your 2005 and later small off-road engine (herein "engine"). In California, new engine must be designed, built and equipped to meet the State's stringent anti-smog standards.
G28R-G61R 米国取説GU2016 05.1.26 11:14 AM ページ05 LIMITED WARRANTY on Emission Control Systems - California Only MAKITA , a distributor of small off-road equipment in the U.S.
G28R-G61R 米国取説GU2016 05.1.26 11:14 AM ページ06 If it is determined by an authorized warranty station that other engine components have been damaged due to the failure of a warranted emission-related part during the warranty period, MAKITA will repair and/or replace the necessary components. WHAT IS NOT COVERED UNDER THIS WARRANTY This warranty does not cover any emission-related part which malfunctions, fails, or is damaged due to alterations and/or modifications such as changing, adding, or removing parts.
G28R-G61R 米国取説GU2016 05.1.26 11:14 AM ページ07 REPAIR AND REPLACEMENT OF EMISSION-RELATED PARTS It is recommended that only engine replacement parts which have been authorized and approved by MAKITA should be used in the performance of any warranty maintenance or repairs of emission-related parts. These replacement parts will be provided at no charge if the part is still under warranty.
G28R-G61R 米国取説GU2016 05.1.26 11:14 AM ページ08 FOREWORD Thank you for purchasing a Makita generator. This manual covers operation and maintenance of the Makita generators. All information in this publication is based on the latest production information available at the time of approval for printing. Pay special attention to statements preceded by the following words: WARNING Indicates a strong possibility of severe personal injury, loss of life and equipment damage if instructions are not followed.
G28R-G61R 米国取説GU2016 05.1.26 11:14 AM ページ09 CONTENTS 1. SAFETY PRECAUTIONS ・・・・・・・・・・・・・・・・・・・・・・1 2. SPECIFICATIONS ・・・・・・・・・・・・・・・・・・・・・・・・・・4 3. COMPONENTS ・・・・・・・・・・・・・・・・・・・・・・・・・・・5 4. PRE-OPERATION CHECKS ・・・・・・・・・・・・・・・・・・・・6 5. OPERATING PROCEDURES・・・・・・・・・・・・・・・・・・・・11 6. WATTAGE INFORMATION ・・・・・・・・・・・・・・・・・・・・・24 7. SPARK ARRESTER ・・・・・・・・・・・・・・・・・・・・・・・・25 8. MAINTENANCE SCHEDULE・・・・・・・・・・・・・・・・・・・・26 9. "HOW-TO" MAINTENANCE ・・・・・・・・・・・・・・・・・・・・28 10.
G28R-G61R 米国取説GU2016 05.1.26 11:14 AM ページ1 1. SAFETY PRECAUTIONS Do not operate the generator near gasoline or gaseous fuel because of the potential danger of explosion or fire. Do not fill the fuel tank with fuel while the engine is running. Do not smoke or use open flame near the fuel tank. Be careful not to spill fuel during refueling. If fuel is spilt, wipe it off and let dry before starting the engine. Do not place in flammables near the generator.
G28R-G61R 米国取説GU2016 05.1.26 11:14 AM ページ2 Pay attention to the wiring or extension cords from the generator to the connected device. If the wire is under the generator or in contact with a vibrating part, it may break and possibly cause a fire, generator burnout, or electric shock hazard. Replace damaged or worn cords immediately. Do not operate in rain, in wet or damp conditions, or with wet hands. The operator may suffer severe electric shock if the generator is wet due to rain or snow.
G28R-G61R 米国取説GU2016 05.1.26 11:14 AM ページ3 It is absolutely essential that you know the safe and proper use of the power tool or appliance that you intend to use. All operators must read, understand and follow the tool/appliance owners manual. Tool and appliance applications and limitations must be understood. Follow all directions given on labels and warnings. Keep all instruction manuals and literature in a safe place for future reference. Use only "LISTED" extension cords.
G28R-G61R 米国取説GU2016 05.1.26 11:14 AM ページ4 2. SPECIFICATIONS MODEL G2800R Type G4100R, G4101R Brushless, Self-Exciting, 2-Poles, Single Phase Alternator Voltage regulator Condenser type Rated voltage 60 Hz 120 V 120 V/ 240 V Maximum output 60 Hz 2.8 kW 4.1 kW 5.8 kW Rated output 60 Hz 2.3 kW 3.6 kW 4.8 kW Rated power factor 1.0 DC output 12V-8.
G28R-G61R 米国取説GU2016 05.1.26 11:14 AM ページ5 3.
G28R-G61R 米国取説GU2016 05.1.26 11:14 AM ページ6 4. PRE-OPERATION CHECKS CHECK ENGINE OIL. Before checking or refilling oil, be sure generator is located on stable and level surface with engine stopped. ■ ■ ■ OIL GAUGE (OIL FILLER) Remove oil filler cap and check the engine oil level. If oil level is below the lower level line, refill with suitable oil (see table) to upper level line. Do not screw in the oil filler cap when checking oil level.
G28R-G61R 米国取説GU2016 05.1.26 11:14 AM ページ7 CHECK ENGINE FUEL. WARNING Do not refuel while smoking or near open flame or other such potential fire hazards. Otherwise fire accident may occur. ■ ■ ■ Check fuel level at fuel level gauge. If fuel level is low, refill with unleaded automotive gasoline. This engine is certified to operate on automotive unleaded gasoline. FUEL FILTER SCREEN TANK CAP Be sure to use the fuel filter screen on the fuel filter neck. Fuel tank capacity : G2800R・・・・・・3.17 US-gal.
G28R-G61R 米国取説GU2016 05.1.26 11:14 AM ページ8 CHECKING COMPONENT PARTS Check following items before starting engine: ■ Fuel leakage from fuel hose, etc. ■ Bolts and nuts for looseness. ■ Components for damage or breakage. ■ Generator not resting on or against any adjacent wiring. CHECK GENERATOR SURROUNDINGS. WARNING Make sure you review each warning in order to prevent fire hazard. ■ ■ Keep area clear of in flammables or other hazardous materials.
G28R-G61R 米国取説GU2016 05.1.26 11:14 AM ページ9 BATTERY INSTALLTION (Electric starter model) Recommended Battery: A capacity of 12V-24AH or larger. WARNING Death, personal injury and/or property damage may occur unless instructions are followed carefully. ■ ■ ■ ■ ■ Use battery of recommended capacity. Turn the starter switch to the "STOP" position when mounting or dismounting battery. When mounting battery, connect the positive (+) cable first and then the negative (-) cable to the battery.
G28R-G61R 米国取説GU2016 05.1.26 11:14 AM ページ10 GROUNDING THE GENERATOR ■ ■ To ground the generator to the earth, connect the grounding lug of the generator to the grounding spike driven into the earth or to the conductor which has been already grounded to the earth. If such grounding conductor or grounding electrode is unavailable, connect the grounding lug of the generator to the grounding terminal of the using electric tool or appliance.
G28R-G61R 米国取説GU2016 05.1.26 11:14 AM ページ11 5. OPERATING PROCEDURES STARTING THE ENGINE ON [CAUTION] Check the oil level before each operations as outlined on page 6. (a) Turn the engine switch to the position "ON". (Recoil starter model only) OFF (b) Turn the no-fuse breaker to the "OFF" position. CLOSE (c) Open the fuel cock. CLOSE OPEN (d) Pull the choke knob to close if the engine is cold. (e)[Recoil starter model] Pull the starter handle slowly until resistance is felt.
G28R-G61R 米国取説GU2016 05.1.26 11:14 AM ページ12 ( f )[Electric starter model] Insert the key into the key switch and turn it clockwise to the "RUN" position to start the engine. Then turn the key further to the "START" position. The engine will be started by starting motor. STOP RUN STOP RUN ST AR T START [CAUTION] ■ ■ ■ ■ Do not run the starting motor over 5 seconds continuously. If the engine fails to start, return the key to the "RUN" position and wait about 10 seconds then start again.
G28R-G61R 米国取説GU2016 05.1.26 11:14 AM ページ13 USING ELECTRIC POWER WARNING ■ ■ ■ Make sure that the appliance is switched OFF before connecting it to the generator. Do not move the generator while it is running. Be sure to ground the generator if the connected appliance is grounded. Failure to ground unit may lead to electrical shock. CONTROL PANEL (G2800R) 9 11 ENGINE SWITCH 1 PILOT LAMP AC BREAKER ON ON OFF OFF 4 2 AC 120V TEST RESET AC MAX 19.2A ON OFF DC Battery charge only DC 12V - 8.
G28R-G61R 米国取説GU2016 05.1.26 11:14 AM ページ14 (G4101R / G4100R) 8 6 4 11 FULL POWER SWITCH 120V 1 AC BREAKER PILOT LAMP 10 ENGINE SWITCH START SWITCH ON ON 120V/240V 9 IDLE CONTROL 7 ON ON DC BREAKER OFF OFF OFF OFF G4100R Battery charge only 30A 125V 20A 125V AC MAX 30A AC MAX 20A TEST 20A RESET AC MAX 20A DC 12V - 8.
G28R-G61R 米国取説GU2016 05.1.26 11:14 AM ページ15 (1) AC APPLICATION (a) Check the pilot lamp for proper voltage. ■ This generator is thoroughly tested and adjusted in the factory. If the generator does not produce the specified voltage, consult your nearest Makita factory or authorized service center. PILOT LAMP (b) Turn off the switch (es) of the electrical appliance (s) before connecting to the generator. (c) Insert the plug (s) of the electrical appliance(s) into the receptacle.
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G28R-G61R 米国取説GU2016 05.1.26 11:14 AM ページ17 GFCI RECEPTACLE After starting the engine, check the GFCI for proper functioning by the following test procedure. ■ ■ ■ Push yellow TEST button, The red RESET button will pop out exposing the word TRIP. Power is now off at the outlets protected by the GFCI, indicating that the device is functioning properly. If TRIP dose not appear when testing, do not use the generator. Call a qualified electrician. To restore power, push RESET button.
G28R-G61R 米国取説GU2016 05.1.26 11:14 AM ページ18 (2) CONNECTING TO DOMESTIC CIRCUITS (HOUSE WIRING) WARNING All Makita generators are a neutral grounded type. If a generator is to be connected to residential or commercial power lines, such as a stand-by power source during power outage, all connections must be made by a licensed electrician. Failure in connection may result in death, personal injury, damage to generator, damage to appliances, damage to the building's wiring or fire.
G28R-G61R 米国取説GU2016 05.1.26 11:14 AM ページ19 Utility high line House circuit breaker Meter box X W Y 120V appliance 120V appliance X W Y 240V appliance Transfer switch Generator (W) (X) (Y) (G) 240V 4P- Receptacle (c) Operating the generator. ■ Set the full power switch to 120V/ 240V side. ■ Turn the house AC breaker off before starting the generator. ■ Start the generator and warm it up. ■ Turn the house AC breaker on.
G28R-G61R 米国取説GU2016 05.1.26 11:14 AM ページ20 (3) DC APPLICATION The DC terminal is used only for charging 12 volt batteries. It provides up to 12V8.3A (100W) of maximum power. RED (+) (+) BLACK (- ) (- ) CONNECTION OF CABLE : ■ ■ ■ Connect positive (red) terminal on generator to positive (+) terminal on battery. Connect negative (black) terminal on generator to negative (-) terminal on battery.
G28R-G61R 米国取説GU2016 05.1.26 11:14 AM ページ21 STOPPING THE GENERATOR ON (a) Turn off the power switch of the electric equipment and unplug the cord from receptacle of the generator. (b) Turn the no-fuse breaker to the "OFF" position. OFF (c) Allow the engine about 3 minutes to cool down at no-load before stopping. (d)[Recoil starter model] Turn the engine switch to the position "OFF". [Electric starter model] Turn the key switch to the STOP position. (e) Close the fuel cock.
G28R-G61R 米国取説GU2016 05.1.26 11:14 AM ページ22 IDLE CONTROL (Except G2800R) IDLE CONTROL automatically reduces engine speed when load is OFF, and automatically increases engine speed to rated r.p.m. when load is ON. IDLE CONTROL provides fuel economy and low noise operation at no-load running. (1) HOW TO USE IDLE CONTROL ■ Start the engine with IDLE CONTROL SWITCH off. NOTE : Warm up the engine without a load for a few minutes. ■ OFF ON Turn IDLE CONTROL SWITCH on.
G28R-G61R 米国取説GU2016 05.1.26 11:14 AM ページ23 6. WATTAGE INFORMATION Some appliances need a "surge" of energy when starting. This means that the amount of electrical power needed to start the appliance may exceed the amount needed to maintain its use. Electrical appliances and tools normally come with a label indicating voltage, cycles / Hz, amperage (amps) and electrical power needed to run the appliance or tool.
G28R-G61R 米国取説GU2016 05.1.26 11:14 AM ページ24 VOLTAGE DROP IN ELECTRIC EXTENSION CORDS When a long electric extension cord is used to connect an appliance or tool to the generator, a certain amount of voltage drop or loss occurs in the extension cord which reduces the effective voltage available for the appliance or tool. The use of improper size or gauge of extension cords may cause unsafe or inefficient operation of your tool or appliance. It may also damage the tool or appliance.
G28R-G61R 米国取説GU2016 05.1.26 11:14 AM ページ25 7. SPARK ARRESTER SPARK ARRESTER In a dry or wooded area, it is recommendable to use the product with a spark arrester. Some areas require the use of a spark arrester. Please check your local laws and regulations before operating your product. The spark arrester must be cleaned regularly to keep it functioning as designed.
G28R-G61R 米国取説GU2016 05.1.26 11:14 AM ページ26 8. MAINTENANCE SCHEDULE MAINTENANCE, REPLACEMENT OR REPAIR OF THE EMISSION CONTROL DEVICES AND SYSTEMS MAY BE PERFORMED BY ANY NONROAD ENGINE REPAIR ESTABLISHMENT OR INDIVIDUAL.
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G28R-G61R 米国取説GU2016 05.1.26 11:14 AM ページ28 9. "HOW-TO" MAINTENANCE ENGINE OIL CHANGE ■ Change engine oil every 100 hours. (For new engine, change oil after 20 hours.) (a) Drain oil by removing the drain plug and the oil filler cap while the engine is warm. (b) Reinstall the drain plug and fill the engine with oil until it reaches the upper level on the oil filler cap. ■ OIL DRAIN PLUG Use fresh and high quality lubricating oil to the specified level as directed on page 6.
G28R-G61R 米国取説GU2016 05.1.26 11:15 AM ページ29 (Model G4100R, G4101R, G6100R, G6101R) [CAUTION] COVER Do not wash elements with kerosene, gasoline or oil. A dirty air cleaner element will cause starting difficulty, power loss, engine malfunctions, and shorten engine life extremely. Always keep the air cleaner element clean. INNER ELEMENT OUTER ELEMENT 1. Urethane Foam Element Wash and clean the urethane foam with detergent. After cleaning, dry it. Clean the urethane foam element every 50 hours. 2.
G28R-G61R 米国取説GU2016 05.1.26 11:15 AM ページ30 CLEANING FUEL STRAINER Dirt and water in the fuel are removed by the fuel strainer. (a) Remove the strainer cup and throw away water and dirt. (b) Clean the screen and strainer cup with gasoline. (c) Tightly fasten the cup to main body, making sure to avoid fuel leak. FUEL HOSE REPLACEMENT WARNING Take extreme caution when replacing fuel hose ; gasoline is flammable. Replace the fuel hose every 1,000 hours or every year.
G28R-G61R 米国取説GU2016 05.1.26 11:15 AM ページ31 10. PREPARATION FOR STORAGE The following procedures should be followed prior to storage of your generator for periods of 6 months or longer. ■ Drain fuel from fuel tank carefully by disconnecting the fuel line. Gasoline left in the fuel tank will eventually deteriorate making engine-starting difficult. ■ Remove the carburetor float chamber and also drain the carburetor. ■ Change engine oil. ■ Check for loose bolts and screws, tighten them if necessary.
G28R-G61R 米国取説GU2016 05.1.26 11:15 AM ページ32 11. TROUBLESHOOTING When generator engine fails to start after several attempts, or if no electricity is available at the output socket, check the following chart. If your generator still fails to start or generate electricity, contact your nearest Makita factory or authorized service center for further information or corrective procedures. When Engine Fails to Start : Check if choke lever is in its proper position.
Field Winding Diode − 33− Surge absorber Blk Blk/W Blu LBlu Brn : : : : : Black Black/White Blue Light blue Brown Wiring color cord Auxiliary Winding for condenser AC Winding 1 AC Winding 2 Brn/W Grn Grn/W Org Gry DC Winding : : : : : Brown/White Green Green/White Orange Gray R W Y 1.25Grn 1.25Brn 1.25Brn 0.75Y 0.75Y 2.0W 2.0R 2.0Blu 2.0Blk Voltmeter 1.25Brn/W - + 1.25Or Circuit breaker DC output terminal Engine switch REC1 No-fuse breaker 2.
Diode AC Winding 1 AC Winding 2 Field Winding Auxiliary Winding for condenser 1.25Brn 1.25Y 1.25Y Voltmeter 1.25Brn V Condenser 120V 120/240V 120V 1.25Brn/W - 1.25Or + Circuit breaker DC output terminal 1 5 3 4 2 Sarge absorber AC output receptacle (120/240V) 2.0Grn REC3 W REC4 W Earth (Ground) terminal REC2 W REC1 W 0.75LBlu 0.75Blu 0.75W AC output receptacle (120V) AC output receptacle (120V) Full power switch 120/240V Diode stack Assy 2.0W 2.0R 2.
− 35− Field Winding Diode Auxiliary Winding for condenser AC Winding 1 AC Winding 2 1.25Brn 1.25Y 1.25Y Voltmeter 1.25Brn V Condenser 120V 120/240V 120V Full power switch 120/240V 1 5 3 4 2 1.25Brn/W - 1.25Or + Circuit breaker DC output terminal Diode stack Assy 2.0W 2.0R 2.0Blu No-fuse breaker 2.0Blk 1 5 3 4 2 DC Winding Sarge absorber B +M Key switch ST -M IG 1.25R 1.25Or 0.75Blk 0.75Gry AC output receptacle (120/240V) 2.
− 36− Diode Auxiliary Winding for condenser AC Winding 1 AC Winding 2 1.25Brn 1.25Brn 2.0Y 2.0Y Voltmeter V Condenser 2.0W 120V 120/240V 120V Full power switch 120/240V 2 8 1 9 5 3 6 7 4 1.25Brn/W - 1.25Or + Circuit breaker DC output terminal Diode stack Assy 2.0W 2.0R 2.0Blu No-fuse breaker 2.0Blk 2 8 1 9 5 3 6 7 4 Sarge absorber Engin switch 2.0Grn REC3 W REC4 W Earth (Ground) terminal 0.75Grn REC2 W REC1 W 0.75W 0.75W 0.75Blu 0.75Blu 0.75Blk/W 0.75Grn/W 0.75Grn/W 0.
− 37− Field Winding Diode Auxiliary Winding for condenser 1.25Brn 1.25Brn 2.0Y 2.0Y Voltmeter V Condenser 2.0W 120V 120/240V 120V Full power switch 120/240V 2 8 1 9 5 3 6 7 4 1.25Brn/W - + 1.25Or Circuit breaker DC output terminal Diode stack Assy 2.0W 2.0R 2.0Blu No-fuse breaker 2.0Blk 2 8 1 9 5 3 6 7 4 DC Winding Sarge absorber ST B +M 1.25Blk 1.25R 1.25Or 1.25Gry Key switch -M IG 2.0Grn REC3 W REC4 W Earth (Ground) terminal 1.25Grn REC2 W REC1 W 0.75W 0.
G28R-G61R 米国取説GU2016 05.1.26 11:15 AM ページ38 13.
アメリカ GENERATOR Makita Corporation INSTRUCTIONS FOR USE 3-11-8, Sumiyoshi-cho Anjo, Aichi 446-8502 Japan ISSUE EMD-GU2016 PRINTED IN JAPAN November 2004 CE-SK 3ZZ9020166