OWNERS MANUAL FOR Oil Lubricated Air Compressor MODEL No MAC5200 SPECIFICATION CHART Model # Horsepower MAC5200 3 SCFM @ 40 PSIG 6.9 SCFM @ 90 PSIG 6.5 Cut-In Pressure 110 PSI Cut-Out Pressure 140 PSI Bore 47 mm Stroke 44 mm Voltage -Single Phase 120 Motor RPM 3420 Amperage @ max pressure 13.8 Tank Size CSA/US Listed 5.2 Gallon Yes Minimum Circuit Requirement: 15 AMPS *A circuit breaker is preferred.
TABLE OF CONTENTS SAFETY INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Warning Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 GLOSSARY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 DUTY CYCLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 GENERAL INFORMATION ON-RECEIPT INSPECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 STORAGE . .
IMPORTANT SAFETY INSTRUCTIONS *SAVE THESE INSTRUCTIONS* WARNING IMPROPER OPERATION OR MAINTENANCE OF THIS PRODUCT COULD RESULT IN SERIOUS INJURY AND PROPERTY DAMAGE. READ AND UNDERSTAND ALL WARNINGS AND OPERATING INSTRUCTIONS BEFORE USING THIS EQUIPMENT. HAZARD Risk of Unsafe Operation WHAT CAN HAPPEN HOW TO PREVENT IT Unsafe operation of your air compressor could lead to serious injury to you or others. • Review and understand all instructions and warnings in this manual.
HAZARD Risk of Air Tank Bursting Risk of Attachments and Accessories Bursting Page 4 WHAT CAN HAPPEN The following conditions could lead to a weakening of the tank, and RESULT IN A VIOLENT TANK EXPLOSION RESULTING IN SERIOUS INJURY TO YOU OR OTHERS: • Failure to properly drain condensed water from the tank, causing rust and thinning of the tank wall. • Modifications or attempted repairs to the tank.
HAZARD Risk of Electric Shock Risk of Explosion or Fire Risk to Breathing WHAT CAN HAPPEN HOW TO PREVENT IT • Your air compressor is powered by electricity. Like any other electrically powered device, if it is not used properly, it may cause electrical shock. • Electrical grounding: failure to provide adequate grounding to this product could increase the risk of electric shock.
HAZARD Risk to Breathing (continued) Risk from Compressed Air Risk from Moving Parts Risk of Burn Page 6 WHAT CAN HAPPEN solvents, paint remover, insecticides, weed killers, etc., contain harmful vapors and poisons. • Breathing compressor or sprayed materials vapor can result in serious injury. HOW TO PREVENT IT Use an approved respirator designed for use with your specific application.
GLOSSARY CFM: Cubic feet per minute. SCFM: Standard cubic feet per minute; a unit of measure of air delivery. PSIG: Pounds per square inch gauge; a unit of measure of pressure. CUT-IN PRESSURE: While the motor is off, air tank pressure drops as you continue to use your accessory or air tool. When the tank pressure drops to a certain level the motor will restart automatically re-started is called "cut-in pressure".
product was shipped directly to you, report any damages to the carrier and arrange for inspection of goods immediately. STORAGE Before you store the air compressor, make sure you do the following: 1. Review the “Maintenance” and “Operating Procedures” sections and perform maintenance as necessary. Be sure to drain water from the air tank. 2. Protect the electrical cord and air hose from damage (such as being stepped on or run over). Store the air compressor in a clean and dry location.
reaches “cut-out” pressure. PRESSURE SWITCH: The pressure switch automatically starts the motor when the air tank pressure drops to the factory set “cut-in” pressure. It stops the motor when the air tank pressure reaches the factory set “cut-out” pressure.
amount of oil may be present in the pump upon receipt of the air compressor. This is due to factory testing and does not mean the pump contains oil. Please see the chart below as the MINIMUM requirements: CAUTION: Multi-Viscosity motor oils, like 10W 30, should not be used in an air compressor. They leave carbon deposits on critical components, thus reducing performance and compressor life. Use air compressor oil only. (120 Volts) 10-12 12-14 14-16 16-18 18-20 Initial Start Up Procedure: 1.
grounding plug. The plug must be used with an outlet that has been installed and grounded in accordance with all local codes and ordinances. The outlet must have the same configuration as the plug. DO NOT USE AN ADAPTER. Inspect the plug and cord before each use. Do not use if there are signs of damage. DANGER: Improper grounding can result in electrical shock. Do not modify the plug that has been provided.
MAINTENANCE WARNING: UNIT CYCLES AUTOMATICALLY WHEN POWER IS ON. WHEN DOING MAINTENANCE, YOU MAY BE EXPOSED TO VOLTAGE SOURCES, COMPRESSED AIR OR MOVING PARTS. PERSONAL INJURIES CAN OCCUR. BEFORE PERFORMING ANY MAINTENANCE OR REPAIR, UNPLUG THE COMPRESSOR AND BLEED OFF ALL AIR PRESSURE. To ensure efficient operation and longer life of the air compressor unit, a routine maintenance schedule should be prepared and followed.
Allow oil to drain completely. 2.Replace the oil drain plug (The use of a sealing compound or Teflon tape to avoid leakage is recommended.) 3.Refill with the recommended oil to the proper level. SERVICE INSTRUCTIONS Air Filter - Inspection and Replacement: • Keep the air filter clean at all times. Do not operate the compressor with the air filter removed. • A dirty air filter will not allow the compressor to operate at full capacity.
TROUBLESHOOTING GUIDE PERFORMING REPAIRS MAY EXPOSE VOLTAGE SOURCES, MOVING PARTS OR COMPRESSED AIR SOURCES. PERSONAL INJURY MAY OCCUR. PRIOR TO ATTEMPTING ANY REPAIRS, UNPLUG THE COMPRESSOR AND BLEED OFF TANK AIR PRESSURE. PROBLEM CAUSE Excessive tank pressure safety valve pops off. Defective pressure switch. Improper wiring. CORRECTION • Move the pressure switch lever to the "OFF" position. If the unit doesn't shut off, unplug. If the electrical contacts are welded together, replace the pressure switch.
PROBLEM CAUSE CORRECTION Pressure reading on the regulated pressure gauge drops when accessory is used. It is normal for "some" pressure drop to occur. If there is an excessive amount of pressure drop when the accessory is used, adjust the regulator following the instructions. Air leak from safety valve. Possible defective safety valve. Note:Adjust the regulated pressure under flow conditions (while accessory is being used). Compressor • Prolonged is not excessive supplying use of air.
PROBLEM CAUSE Motor will not run. (con’t) CORRECTION • Check valve is stuck open. • Remove and clean, or replace. • Loose electrical connections. • Check wiring connection inside pressure switch and terminal box area. • Possible defective capacitor. • Return to an Authorized Warranty Service Center for inspection or replacement if necessary. • Paint spray on internal motor parts. • Have checked at an Authorized Warranty Service Center. Do not operate the compressor in the paint spray area.
FACTORY SERVICE CENTERS 1-800-4-MAKITA RETAIN THIS PORTION FOR YOUR RECORDS ARIZONA ILLINOIS 3707 E. Broadway Road, Suite 6 Phoenix, AZ 85040 (602) 437-2850 1450 Feehanville Drive Mt.
WARNING Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are: • lead from lead-based paints, • crystalline silica from bricks and cement and other masonry products, and • arsenic and chromium from chemically-treated lumber. Your risk from these exposures varies, depending on how often you do this type of work.
MAIL THIS PORTION Your answers to the following questions are appreciated. 1. This product was purchased from: Home Center 3. How did you learn about this product: Other ( ) Magazine Radio Hardware/Lumber Store From Dealer Exhibition Tool Distributor Newspaper From Friend Industrial Supply Store Display Previous Usage Construction Supply Catalog Other ( 2.Use of the product is intended for: ) 4.
First Class Postage Required Makita U.S.A., Inc.
Construction Coil Nailer MODEL AN61 1 INSTRUCTION MANUAL SPECIFICATIONS I Air pressure Applicable length 4.5 - 8.5 kgf/cmZG ( 6 5 - 120 PSIG) 32 mm, 38 mm, 45 mm, 50 mm, 57 mm, 65 mm (1-1/4", 1-1/2", 1-3/4", 2", 2-1/4", 2-1/2") Min. hose diameter Dimensions (L x W x H) 6.5 mm (1/4") 332 mm x 127 mm x 31 7 mm (13-1/16" x 5" x 12-1/2") * Manufacturer reserves the right t o change specifications w i t h o u t notice. * Note: Specifications may differ f r o m country t o country. \A/ARhllhlC. En.
IMPORTANT SAFETY INSTRUCTIONS WARNING: WHEN USING THIS TOOL, BASIC SAFETY PRECAUTIONS SHOULD ALWAYS BE FOLLOWED TO REDUCE THE RISK OF PERSONAL INJURY, INCLUDING THE FOLLOWING: READ ALL INSTRUCTIONS. For personal safety and proper operation and maintenance of the tool, read this instruction manual carefully before using the tool. *Always wear safety glasses to protect your eyes from dust or nail injury. The safety glasses should conform with the requirements of ANSI 287. 1 1979.
General Tool Handling Guidelines: 1. Always assume that the tool contains fasteners. 2. Do not point the tool toward yourself or anyone whether it contains fasteners or not. 3.Do not actuate the tool unless the tool is placed firmly against the workpiece. 4. Respect the tool as a working implement. 5. 6. 7. 8. No horseplay. Do not hold or carry the tool with a finger on the trigger. Do not load the tool with fasteners when any one of the operating controls is activated.
*Only those involved in the work should be in the vicinity. Children especially must be kept away at all times. There may be local regulations concerning noise which must be complied with by keeping noise levels within prescribed limits. In certain cases, shutters should be used to contain noise. I L Shutter Do not play with the contact element: it prevents accidental discharge, so it must be kept on and not removed. Securing the trigger in the ON position is also very dangerous.
Never use the tool with other than compressed air. If bottled gas (carbon dioxide, oxgen, nitrogen, hydrogen, air, etc.) or combustible gas (hydrogen, propane, acetylene, etc.) is used as a power source for this tool, the tool will explode and cause serious injury. COMPRESSED AIR *Always check the tool for its overall condition and loose screws before operation. Tighten as required. Make sure all safety systems are in working order before operation.
Make sure that the trigger is locked when the change lever is set to the LOCK position. / ,--. .' Trigger Change lever Trigger lock Check walls, ceilings, floors, roofing and the like carefully to avoid possible electrical shock, gas leakage, explosions, etc. caused by striking live wires, conduits or gas pipes. Use only nails specified in this manual. The use of any other nails may cause malfunction of the tool. Do not permit those uninstructed t o use the tool. 6 .....
Make sure no one is nearby before nailing. Never attempt t o nail from both the inside and outside at the same time. Nails may rip through and/or fly off, presenting a grave danger. Watch your footing and maintain four balance with the tool. Make sure there is no one below when working in high locations, and secure the air hose t o prevent danger if there is sudden jerking or catching. - O n rooftops and other high locations, nail as you move forward.
Do not leave the loaded tool or the air compressor under pressure for a long time out in the sun. Be sure that dust, sand, chips and foreign matter will not enter the tool in the place where you leave it setting. *Do not point the ejection port at anyone in the When the air hose is connected, do not carry the tool with your finger on the trigger or hand it t o someone in this condition. Accidental firing can be extremely dangerous.
Stop nailing operations immediately if you notice something wrong or out of the ordinary with the tool. .. .Always disconnect the air hose and remove all of the nails: 1. When unattended. 2. Before performing any maintenance or repair. 3.Before cleaning a jam. 4. Before moving the tool t o a new location. Perform cleaning and maintenance right after finishing the job. Keep the tool in tip-top condition. Lubricate moving parts to prevent rusting and minimize friction related wear.
.Do not operate this tool if it does not contain a legible WARNING LABEL. Do not modify tool without authorization from Makita. Ask Makita's Factory or Authorized service center for periodical inspection of the tool. To maintain product SAFETY and RELIABILITY, maintenance and repairs should be performed by Makita Authorized or Factory Service Centers, always using Makita replacement parts. SAVE THESE INSTRUCTIONS.
TOOL INSTALLATION INSTRUCTIONS AND USE Selecting compressor The air compressor must comply with the requirements of ANSI B19.3 - 1981. Select a compressor that has ample pressure and air output to assure cost-efficient operation. The graph shows the relation between nailing frequency, applicable pressure and compressor air output.
Nose adapter CAUTION: Always lock the trigger and disconnect the hose before installing or removing the nose adapter. When nailing workpieces with easily-marred surfaces, use the nose adapter. It is factory installed at the rear of the tool. Nose piece storing portion Attach the nose adapter to the contact arm (see right). When not in use, store the nose adapter at the rear of the tool to keep it from being lost.
Place the nail coil over the coil support plate. Uncoil enough nails to reach the feed claw. Place the first nail in the driver channel and the second nail in the feed claw. The nail heads must be in the slot in the feeder body. Place other uncoiled nails on feeder body. Close the magazine cap and door after checking to see that the nail coil is set properly in the magazine. I Adjusting depth of nailing CAUTION: Always lock the trigger and disconnect the hose before adjusting the depth of nailing.
For No. 1 method, set the change lever to the “Intermittent Nailing” position. For No. 2 method, set the change lever to the “Continuous Nailing” position. After using the change lever to change the nailing method, always make sure that the change lever is properly set to the position for the desired nailing method. Intermittent Trigger lock nailing Air exhaust Air exhaust direction can be changed easily by rotating the exhaust cover. Change it when necessary.
Never hang the tool on a waist belt or the like. Dangerous accidental firing may result. Nails Handle nail coils and their box care.Jlly. If the nail coils have been handled roughly, they may be out of shape or their connector breaks, causing poor nail feed. Avoid storing nails in a very humid or hot place or place exposed to direct sunlight. ..
MAINTENANCE CAUTION: Always be sure that the trigger is locked and the air hose is disconnected from the tool before attempting to perform inspection or maintenance. Maintenance of nailer Always check the tool for its overall condition and loose screws before operation. Tighten as required. Make sure all safety systems are in working order before operation. The tool must not operate if only the trigger is pulled or if only the contact element is pressed against the wood.
When the tool is not to be used for an extended period of time, lubricate the tool using pneumatic tool oil and store the tool in a safe place. Avoid exposure to direct sunlight and/or a humid or hot environment. Maintenance of compressor, air set and air hose After operation, always drain the compressor tank and the air filter. If moisture is allowed to enter the tool, it may result in poor performance and possible tool failure.
Keep the air hose away from heat (over 6OoC,over 140°F), away from chemicals (thinner, strong acids or alkalis). Also, route the hose away from obstacles which it may become dangerously caught on during operation. Hoses must also be directed away from sharp edges and areas which may lead to damage or abrasion to the hose. To maintain product SAFETY and RELIABILITY, maintenance and repairs should be performed by Makita Authorized or Factory Service Centers, always using Makita replacement parts.
MAKITA LIMITEDONE YEAR WARRANTY Warranty Policy Every Makita tool is thoroughly inspected and tested before leaving the factory. It is warranted to be free of defects from workmanship and materials for the period of ONE YEAR from the date of original purchase. Should any trouble develop during this one- year period, return the COMPLETE tool, freight prepaid, to one of Makita’s Factory or Authorized Service Centers.
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