Installation Guide

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1 CONTENTS
1
CONTENTS ................................................................................................................................................................................. 2
2 CAUTION .................................................................................................................................................................................... 3
3 NECESSARY REPAIRING TOOLS ........................................................................................................................................... 3
4 FASTENING TORQUE ............................................................................................................................................................... 4
5 LUBRICANT AND ADHESIVE APPLICATION ...................................................................................................................... 4
6 REPAIR ........................................................................................................................................................................................ 5
6-1 Battery .................................................................................................................................................................................. 5
6-1-1 Disassembling ............................................................................................................................................................. 5
6-2 Frame ................................................................................................................................................................................... 5
6-2-1 Disassembling ............................................................................................................................................................. 5
6-3 Battery box ........................................................................................................................................................................... 6
6-3-1 Disassembling (Repair can be done with Upper frame) .............................................................................................. 6
6-3-2 Assembling .................................................................................................................................................................. 7
6-4 Switch box ........................................................................................................................................................................... 8
6-4-1 Disassembling ............................................................................................................................................................. 8
6-4-2 Assembling .................................................................................................................................................................. 9
6-5 LED light ........................................................................................................................................................................... 10
6-5-1 Disassembling ........................................................................................................................................................... 10
6-5-2 Assembling ................................................................................................................................................................ 11
6-6 Brake .................................................................................................................................................................................. 12
6-6-1 Disassembling ........................................................................................................................................................... 12
6-6-2 Assembling ................................................................................................................................................................ 13
6-7 Front tire, Wheel (Motor) ................................................................................................................................................... 14
6-7-1 Disassembling ........................................................................................................................................................... 14
6-7-2 Assembling ................................................................................................................................................................ 17
6-8 Puncture repair of Front tire 430 ........................................................................................................................................ 20
7 CIRCUIT DIAGRAM ................................................................................................................................................................ 21
8 WIRING DIAGRAM ................................................................................................................................................................. 23
8-1 Center case section ............................................................................................................................................................. 23
8-1-1 Assembling of Controller .......................................................................................................................................... 23
8-1-2 Assembling of Terminal ............................................................................................................................................ 23
8-1-3 Assembling of other than Power supply cord ............................................................................................................ 24
8-1-4 Assembling of Power supply cord ............................................................................................................................. 28
8-1-5 Assembling of Battery changeover switch ................................................................................................................ 31
8-2 Switch box section ............................................................................................................................................................. 32
8-3 LED Light case section ...................................................................................................................................................... 33
8-4 Fixing of Band ................................................................................................................................................................... 34
8-5 Wiring ................................................................................................................................................................................ 35
8-5-1 Position 1 ................................................................................................................................................................... 35
8-5-2 Position 2 ................................................................................................................................................................... 36
8-5-3 Position 3 ................................................................................................................................................................... 37
8-5-4 Position 4 ................................................................................................................................................................... 38
8-5-5 Position 5 ................................................................................................................................................................... 39
8-5-6 Position 6 ................................................................................................................................................................... 40
8-5-7 Position 7 ................................................................................................................................................................... 41