® Pulling Ahead OPERATION & MAINTENANCE MANUAL 1993 – 1996 MODELS Manufacturers of Malibu and Flightcraft Boats
1995 & 1996 Operation & Maintenance Manual First Edition First Printing August 1, 1993 All information and specifications included in this manual were in effect at the time of approval for printing. Malibu Boats West, Inc. reserves the right, however, to discontinue or change specifications or design at any time without notice and without incurring any obligation. Trademarks Malibu, the Malibu Logo, Flightcraft, and Computron ATD are registered trademarks of Malibu Boats West, Inc.
7DEOH RI &RQWHQWV , *(1(5$/ ,1)250$7,21 SAFETY .................................................................................................................................... 3 SPECIFICATIONS ........................................................................................................................
, *(1(5$/ ,1)250$7,21 Over the years, you have watched us grow into one of the most respected boat builders in the world. And undoubtedly, somewhere you have ran into at least one Malibu owner that proudly speaks of the “Malibu Difference”. That difference they so proudly speak of could be the special way we have serviced them over the years. We call it “going the distance”. Or maybe they are referring to the way their Malibu consistently outperforms other ski boats that they have driven.
(FKH FKHOORQ The award winning Malibu Echelon is a uniquely crafted ski boat that seamlessly combines a high level of performance with an equally high level of luxury and comfort. The Echelon features many powerful engine choices. Like the standard Mercruiser 265 Ski package or the more potent 350 Magnum EFI. Arguably, they are the most powerful and reliable powerplants in the industry. In addition to all this power, the 1996 Echelon features a newly designed interior.
5HVSRQ SRQV VH Lively, sleek, and highly engineered, the Malibu Response establishes an entirely new standard in it’s class. A proven hull design. Beautifully integrated gelcoat graphics. And a roomier, finely crafted interior. The Response’s value is determined not by what you pay, but what you get. Overall Length: Weight Top Speed: Engine Mounting: 20’ 2,450 Lbs. 46 MPH FibECS II Beam: Engine: Fuel Capacity: Stringers: 90” Mercruiser 350 Magnum H.O.
7DQ DQWU WUX XP The Tantrum, designed for those who want more boat for their money. Featuring a full sized boat (20’), and powered by Mercruiser’s Magnum 265, giving you all the performance for your buck. This boat was built to take everything you have to give. Complete with single axle trailer, this boat was built with a wealth of performance and a modest price to fit most budgets too. Overall Length: Weight Top Speed: Engine Mounting: 20’ 2,100 Lbs.
,, )($785(6 237,216 You’re not likely to find another boat company that assimilates as many innovative features into their boats as Malibu. We’re not sure why, but it probably has to do with “tradition” and a certain inflexible thinking about “how things should be done.” Some boat makers, even those claiming over 50 years of experience, feel there’s safety in doing the expected. Even fairly new arrivals in the industry don’t deviate much from rigid boundaries.
TAN SUN (95) SUN (96) SVLX ELX (95) ELX (96) ECH (95) ECH (96) RES (95) RES (96) FCS FCB (95) FCB (96) DESCRIPTION O O O O O O O O O O O O O N/A O O O O O O O O O O O O Bow Storage S N/A N/A N/A N/A N/A S S S S S S S Boat Cover O O O O O O O O O O O O O Carpeted Motor Box Base S S S N/A S S S S S S S N/A N/A N/A S S S S S N/A N/A N/A N/A N/A N/A N/A S S S S S S S S S S S S S N/A N/A S S N/A S N/
)HDWXUHV TAN SUN (95) SUN (96) SVLX ELX (95) ELX (96) ECH (95) ECH (96) RES (95) RES (96) FCS FCB (95) FCB (96) DESCRIPTION S S S S S S S S S S S S S N/A S S S S S S S S S S S S Lighted Bow Storage S N/A N/A N/A N/A N/A S S S S S S S Lighted Gunnel Storage S S S S S S S S S S S S S Lockable Glove Box N/A S S S S S S S S S S S S Lockett Timing System N/A N/A N/A N/A S N/A S N/A N/A N/A N/A N/A N/A MEMS (Malibu Ele
TAN SUN (95) SUN (96) SVLX ELX (95) ELX (96) ECH (95) ECH (96) RES (95) RES (96) FCS FCB (95) FCB (96) DESCRIPTION S S S N/A S S S S S S S S S Silent Rider Muffler System N/A O N/A N/A O N/A O N/A N/A N/A O N/A N/A Smoked Glass Stereo Cover N/A S S S S S S S S S S S S Stainless Steel Bow Rails N/A S S N/A S S N/A N/A N/A N/A N/A N/A N/A S S S S S S S S S S S S S Stereo Pullout AM/FM Cassette w/4 Marine Speakers N/A O O O
(TXLSPHQW 'HVFULSWLRQV 5HPRYDE DEOOH H 7 7HDN HDN 6 6ZLP P 3 3ODWIRUP A removable teak swim step is located at the stern of the boat to provide easy access into and out of the water for both skiers and swimmers. To remove the swim step, simply remove the pins located on each side of the platform and lift up. 'ULYHU V V 6 6HD HDWW The driver's seat may be adjusted by moving the seat forward or backwards while pulling to the left the lever located under the front left of the seat.
7LO LOW W 6 6WHH HHUULQJ QJ : :KHH KHHOO The tilt steering wheel allows for maximum driver comfort. To adjust the height of the wheel, simply press down on the lever located under the wheel. Move the wheel to the position that is most comfortable for yourself. When the wheel is in the desired position, simply release the lever to lock the wheel into place. 0RWRU U % %R[ The upholstered motor box reduces engine noise and provides protection for the passengers on board.
6WHUQ / Q /LLJK JKWWV A covered two-prong connector can be found on the top of the transom. The stern light is simply plugged into this connector when needed. 7UDQ DQV VRP P ' 'UDLQ Q 3 3OXJ This plug is located in the center of the transom at the bottom and is provided to allow for drainage of the bilge area when needed. %LO LOJH JH ' 'UDLQ Q 3 3OXJ A T-handled brass bilge drain plug is located in the engine compartment of all models except for the Flightcraft Barefooter.
0HUFUXLVHU U $ $XG XGLLR R $ $ODUP P 6 6\V \VWWHP This engine monitoring system can be found on all boat models that are equipped with a Mercruiser engine. This system monitors several key aspects of the operation of the engine and provides for an audible alarm if any of the monitored components require attention. For more information, refer to the engine owner's guide that is provided with your boat.
,,, 23(5$7,21 $1' 86( This section contains important information about the safe operation and use of your new Malibu boat. We urge you to read this entire section of the manual before operating your new boat and recommend that you keep this manual in your boat for future reference. )XHOLQJ It is very important to take special precautions to avoid spillage while fueling your boat. Gasoline vapors are heavier than air and will develop in the lower cavities of the boat, such as, the bilge.
%DFN DFNLLQJ QJ WWKH KH 7 7UDLO LOH HU Backing the boat trailer may sometimes be a difficult task. It is recommended that you practice backing the trailer in a vacant lot or open area before attempting it in a congested area. Follow these basic rules when backing: 1. Turn the front car wheels in the opposite direction in which the trailer is to travel. 2. Back car normally once the trailer turn is started. 3. Have your vehicle equipped with a right hand mirror which is required by law when towing.
6WDUWLQJ Starting procedures will vary depending on the type and model of engine that has been installed in your Malibu. Consult the engine owner's manual for more specific information regarding starting, operation, and troubleshooting for your particular engine. Pay close attention to the information regarding the break-in period listed in your engine owner's manual. Top engine performance is dependent upon following the guidelines listed.
,9 ,167580(17$7,21 The following information is broken down into three different sections. The first section discusses the standard gauges that are found on all Malibu Boats. The next section discusses the M.E.M.S. (Malibu Electronic Management System) that is used on the Flightcraft Sportster. The last section discusses the new state-of-the-art Computron ATD (Advanced Technology Dash) that is used on the Echelon models.
0 ( 0 6 &RQWURO 6\VWHP M.E.M.S. (Malibu Electronic Management System) in the Flightcraft Sportster is Malibu’s state-of-the-art dashboard design that uses solid state technology to place eighteen separate monitoring and actuating functions at your fingertips. 0 ( 0 6 & &RQ RQWU WUR RO O 3 3DQH DQHO O )LJX JXUUH This panel is located on the lower left side of your dash console next to the steering wheel. This panel is used to control several different components of your boat.
Interior Lights This switch is used to activate the interior lights. The interior lights include lights in the gunnels, and storage compartments. Ignition Switch This switch is located at the bottom left of the control panel. Turn the key completely to the right to start the engine. Circuit Breakers Located at the bottom of the control panel directly below the control switches are the circuit breaker switches that are provided for maintenance purposes.
Engine Hours Meter This meter will help you identify how much your boat is being used and at what time the engine will require servicing. It will run whenever the ignition switch is on. 12-Volt Receptacle This receptacle uses a standard cigarette lighter type adapter and can be used to plug-in cellular phones, video cameras, etc.. Optional Depth Gauge An optional depth gauge is available and would be located in the space provided.
Figure 3 - Echelon Dashboard 22
Set/Reset Switch This switch is used to set and reset certain functions with the Computron ATD system. This switch corresponds with the (SR) button located on the steering wheel. Start/Stop Switch This switch is used to start and stop certain functions of the Computron system. This switch corresponds with the (SS) button located on the steering wheel. Graph Brightness Knob This knob allows the driver to change the brightness of the digital speed analyzer graph display.
127( 12 7( These four buttons have corresponding switches located on the control panel. The reason for this is that the buttons located on the steering wheel are powered by a 9-volt battery located in the steering wheel's front panel directly behind the buttons. These separate switches are provided in the event the battery should lose power during a competition. $YDLO LODE DEOOH )XQF H )XQFWWLRQ RQV V The Computron ATD system provides the driver with complete control over 12 separate functions.
Set Depth Alarm This function allows for the setting of the Computron ATD's depth alarm. This function is used to enable an audible alarm that will sound if your boat has ventured into waters that are at or below the depth that has been set. To change the depth alarm, press the (SR) button to enter edit mode. The display will begin to blink. Use the (F⇑) and (F⇓) buttons to change the desired depth. You may enter a range between 3' and 20'. A setting of "- - - -" will disable the alarm altogether.
9 &$5( 0$,17(1$1&( This section deals with the care and maintenance of your new Malibu boat. Following the material discussed in this section will protect the investment you have made by preserving the beauty and performance of your new boat for years to come. *HQHUDO 3URSH RSHOO OOH HUV Even slight propeller damage can mean the loss of one MPH. Greater damage can mean considerably more speed loss.
Check your battery terminals frequently for corrosion and tightness. Clean terminals with a baking soda and water solution and a wire brush. Also, check the fluid levels in the cells. Usually, a level approximately 1/4 to 1/2 inch above the plates is sufficient. If needed, fill with distilled water. However, some batteries are sealed, and this process is not necessary. Also, read directions when applicable.
:$5 $51 1,1* Never use harsh soaps, porcelain cleaning powders, detergents containing ammonia or chlorine, acetone, or ketone solvents. 2. Wax the boat hull and deck after every three or four outings to decrease water friction and to lessen the potential for staining or spotting to the gelcoat surface. In cases where the original gelcoat shine cannot be restored by waxing, hand buff the surface using any commercial compound. Be sure to apply several coats of wax over the area that has been polished.
8SKR SKROOVWHU\ All upholstery items aboard your boat are made of a tough marine vinyl that is easily cleaned with a mild detergent and warm water. After washing the vinyl, be sure to dry thoroughly. :$5 $51 1,1* Do not use harsh cleaners or silicone based products. Products of this type will shorten the life of the vinyl. Our materials are mildew resistant, but there are no products available to us that are mildew proof.
$33(1',; $ :$55$17< ,1)250$7,21 Malibu Boats Transferrable Lifetime Limited Warranty Malibu Boats West, Inc. warrants to the Original Retail Purchaser that the hull, deck, liner, upholstery frames, and stringers on every new boat manufactured shall be free from structural defects for as long as the original purchaser owns the boat. Malibu Boats West, Inc.
Notification of a claim or defect can be made though the selling dealer or by writing directly to Malibu Boats. Information needed for processing a claim includes: name and address of original retail purchaser, boat serial number (embossed on the upper right side of the transom), original retail purchase date, a detailed explanation of the defect and a estimated repair cost. Warranty repair or replacement can only be made after the above information is approved by Malibu Boats.
$SSHQGL[ % 2ZQHU 6HUYLFH $VVLVWDQFH 3URE REOOHP P 5 5HVROXWLRQ Everyone associated with Malibu Boats is highly concerned with your complete and total satisfaction. Included in this concern is the prompt resolution of any problems that may occur during the life of your Malibu boat. Under almost all conditions, most problems can be adequately resolved by your local Malibu dealer.
$SSHQGL[ & ,GHQWLILFDWLRQ ,QIRUPDWLRQ The following form should be used by you to record certain important information about your new Malibu boat. This information will come in handy when having your boat serviced or if warranty repairs are required.
$SSHQGL[ ' 6HUYLFH /RJ The following form is provided to allow you to track information regarding the services that have been performed to your new Malibu boat.
$33(1',; 9,, */266$5< AFT: To the rear of the boat near the stern. Generally used to give directions. BEAM: The widest portion of the hull. BILGE: The lowest portion inside the boat. This is generally the section directly below the engine compartment. BOW: The forward portion of the boat. BULKHEAD: Vertical portion in a boat. CHINE: The intersection of the sides and bottom of a "V" bottom boat. DEADRISE: The degree of angle from the keel to the chine.
