GB Operating instructions Last updated: 07.
Table of Contents Regarding this document 1. –– Original instruction manual. –– Part of the product. –– Read these instructions carefully before use and keep them in a safe place for future reference. –– Protected by copyright. –– No part of this manual may be reproduced without our prior approval. –– Subject to alterations in the interest of technical progress. –– All dimensions are given in millimetres. –– The drawings are not true to scale. 2. 3. 4. 5. 6. 7. 8. 9. 10.
1. General safety instructions DANGER! Failure to comply with the documentation could result in life-threatening danger! • Be sure to follow all the safety instructions in this document. 1.1 Intended use –– The operator system is to be used only for opening and closing the following types of door: – Sectional doors – Up-and-over swing-out doors –– Only approved for use in dry rooms. –– The maximum push and pull forces must be observed. –– Never use the garage door to lift persons or objects. 1.
2/4 NOTICE 6x 6x 6x 2/5 2/6 Material damage resulting from incorrect installation of the operator! To avoid installation errors and damage to the door or operator system, the following installation instructions must be observed at all costs. • Ensure that the door is in good mechanical condition: – The door remains stationary in every position. – The door can be moved easily. – The door opens and closes properly. • When installing the operator system, the door must be in the closed position.
3.2 Installing the drive 4x 3.2 / 1 2x 3.2 / 2 A NOTICE Possibility of damaging the motor unit! Do not use force, as this could damage the teeth of the gears! • Carefully fix the operator boom to the motor unit. ø 5 – 5,5 3.
3.2 / 7 3.2 / 4 1x WARNING! Possibility of serious injury due to falling components! • Secure the operator system to prevent if from falling before it is properly fixed in place. 3.2 / 8 NOTICE Possibility of damaging the door leaf! At its highest point during opening, the top edge of the door leaf must be 10 - 50 mm below the bottom edge of the horizontal operator boom. • Fix the lintel joining plate for the operator boom. It must be positioned centrally above the door leaf. 3.
3.2 / 11 3.2 / 15 3.2 / 12 3.2 / 16 1x a ø 10 1x a = 90° b = 9 Nm 5-10 b 3.2 / 13 3.2 / 17 2x 2x 2x 3.2 / 14 3.
3.3 Connection of control elements 3.3.1 Overview of the control element connections DANGER! 3.3.1 / 1 Life-threatening danger due to electric shock! • It is vital that you disconnect the operator system from the power supply before commencing cabling work. Take measures to ensure that the power supply remains disconnected for the duration of the work.
3.3.3 Terminal block XB03 3.3.4 Connections XN70 and XW81 3.3.3 / 1 3.3.4 / 1 3.3.3 / 2 - XB03 3 2 1 4 70 M11E021 1 REFERENCE See the separate documentation for instructions on installing the connected elements. - Sb4 - W1 - W2 71 3.3.4 / 2 - Sb1 2 - W1 1 2 - W2 1 2 - AP27 3.3.
4. Setting in operation Display Function / Element Ready for operation Before initial operation and at regular intervals of no more than one year, power-operated windows, doors and gates must be inspected by a qualified person (whereby written inspection records must be kept). After setting the system in operation, the operator of the door system, or the operator’s representatives, must be instructed in the operation of the system.
4.2 Status display Display Express programming 1. Programming the “OPEN” door position Function / Element The control system is in operating mode. 3 Battery backup connected (optional) 4 Warning time indicator (only for programmed automatic closing) P P > 3 sec. < 10 sec.: Start express programming. Drive the door to the OPEN position. 4.3 Express programming To set the operator system properly in service and after every reset, the express programming procedure must be carried out.
4.4 Function test 4.4.1 Programming run for setting the driving power During the first two runs after the door positions have been programmed, the operator system determines the maximum required driving power. • Drive the operator system (with the door coupled up) from the CLOSED door position to the OPEN position and back again, without interruption. • Check the driving power. Check the driving power 1. The control system is in operating mode. 2.
5. Select the menu required (example Menu 3). 6. Confirm the menu required. Display the programmed parameter value. P Change the parameter value. 8. Save the parameter value. The control system switches to display the levels P 34 5678 34 5678 34 5678 34 5678 12 12 5678 90 Select the next level required. Continue programming. 34 90 7. 5678 12 P 34 12 4. Confirm the level required. Display the first menu and the programmed parameter.
4.5.2 Overview of the special functions Level 1 Basic functions Menu 3 Intermediate OPEN position 4 Intermediate CLOSE position 7 Relay output 8 RESET 2 Operator settings 1 Driving power required to OPEN 2 Driving power required to CLOSE 3 Automatic cut-out in the OPEN direction 4 Automatic cut-out in the CLOSE direction 3 Automatic closing timer 1 Automatic closing timer 3 Door open duration 4 Warning time 5 Start-up warning 4.5.
Level 1 – Basic functions Menu 8 – RESET 1 )) No reset 2 Reset the controls 3 Reset the remote control (telegrams are deleted) 4 Reset the special function: automatic closing timer ➔➔ „Level 3 - Automatic closing timer“ 5 Reset only the special operator functions (except the OPEN/CLOSED door positions and the remote control impulse) 6 Reset the safety elements (photocell / Hold circuit) 7 Reset bus modules (connected bus modules will be programmed in) Level 2 – Door operator settings Menu 1 –
Level 3 - Automatic closing timer Menu 7 – Signal light 1 )) Door movement / Warning: Flashing Door stationary: Off (energy saving) 2 Door movement / Warning: Light on Door stationary: Off (energy saving) 3 Door movement / Warning: Flashing Door stationary: Flashing 4 Level 5 – Special functions Programming of the special functions is dependent on terminal block XB03. ➔➔ „3.3.
Level 6 – Variable speed Menu 3 – Soft run OPEN position Adjust the setting using the + (OPEN) and – (CLOSE) buttons. Menu 4 – CLOSE speed On a scale of 5 to 16. )) 16 Menu 5 – Smart run CLOSE speed On a scale of 5 to 16. )) 7 Menu 6 – Soft run CLOSE speed On a scale of 1 to 16. )) 7 Menu 7 – Smart run CLOSED position Adjust the setting using the + (OPEN) and – (CLOSE) buttons. Menu 8 – Soft run CLOSE position Adjust the setting using the + (OPEN) and – (CLOSE) buttons.
Level 8 – System settings Door reverses a short distance: The operator system moves the door slightly in the opposite direction in order to release an obstacle. Door reverses over a long distance: The operator system moves the door all the way to the OPEN p osition.
5. Operation WARNING! Danger of injury due to uncontrolled operation of the door! • Operate the controls or the hand transmitter only when there are no persons or objects in the path of the door. • Ensure that the controls and the hand transmitter are never used by children or unauthorised persons. • Ensure that the hand transmitter cannot be operated by accident (in a trouser pocket, for example). Transmitting the code 1. Connect the hand transmitter to the transmission plug. 2.
After the hand transmitter has been re-coded, the operator system must also be re-programmed to respond to the new code. For multi-channel transmitters, the programming process must be carried out for each button separately. Changing the battery 1 1. Open the hand transmitter. 5.2 Release mechanism CAUTION! Danger of injury due to uncontrolled movement of the door! When the release mechanism is operated, uncontrolled door movements could occur: –– If the door springs are weak or broken.
6. Maintenance To ensure fault-free operation, the door system must be inspected regularly and, if necessary, be repaired. Before starting work on the door system, the operator system must always be disconnected from the power supply. • C heck once a month that the operator system reverses when the door touches an obstacle. To check this, place an obstacle, 50 mm in height, in the path of the door in the direction of travel. • Check the settings of the automatic cut-out in the OPEN and CLOSE directions.
Faults with fault messages Faults with fault messages The system indicates recognised faults by showing a fault number (example: fault number 7). The control system switches to reporting mode. In operating mode, the last fault number can be shown by pressing the P button. Fault number 28 Fault number 7 Programming mode will end automatically if 120 seconds elapse without a button being pressed. • Start the programming procedure again.
Supply package Reference point technology 10. Appendix Soft start / Soft stop Push-open security device 10.1 Technical Data Electrical data Rated voltage, regional deviations are possible Automatic cut-out Obstruction protection Undervoltage protection V 230 / 260 Rated frequency Hz 50 / 60 Current input A 1.1 Power consumption in operation* kW 0.25 Power consumption in standby* W approx. 4 Duty cycle min.
10.2 Declaration of Incorporation We hereby declare that in its design and construction, and in the form as delivered, the product mentioned below complies with the relevant basic requirements of the EC Machinery Directive (2006/42/EC). This declaration shall no longer be valid if changes are made to the product without our authorisation. Person authorised to compile the relevant technical documentation: Marantec Antriebs- und Steuerungstechnik GmbH & Co.
10.3 EC Declaration of Conformity We hereby declare that in its design and construction, and in the form as brought onto the market by us, the product mentioned below complies with the relevant basic requirements of the EC directives mentioned below. This declaration shall no longer be valid if changes are made to the product without our authorisation.
Type plate Typ (A) ___________________________________________________________________________________________ Rev (B) ___________________________________________________________________________________________ Art. No. (C) ___________________________________________________________________________________________ Prod. No.