SERVICE MANUAL Marco Beverage Systems Ltd.
CONTENTS PAGE INTRODUCTION 3 SERIAL NUMBER & MACHINE MODEL INFORMATION 3 GENERAL DESCRIPTION 4 STANDARD INSTRUCTION MANUAL 5 BREW CALIBRATION INSTRUCTIONS 9 TEMPERATURE CALIBRATION INSTRUCTIONS 12 ASSEMBLY DRAWINGS PANEL REMOVAL CONTROL PCB ASSEMBLY LOWER INTERNAL PARTS UPPER INTERNAL PARTS DESCALING, ELEMENT AND PROBE REPLACEMENT SPRAYHEAD ASSEMBLY 13 14 15 16 17 18 TROUBLESHOOTING GUIDE 19 WIRING DRAWINGS FILTRO/MINI SHUTTLE 5.6kW SINGLE PHASE FILTRO/MINI SHUTTLE 2.
INTRODUCTION The information provided in this manual is intended to assist in the installation and maintenance of the Marco Filtro Shuttle & Mini Shuttle. Please read the instructions carefully to prevent accidents and ensure an efficient installation. This manual is not a substitute for any safety instructions or technical data affixed to the machine or its packaging. All information in this manual is current at the time of publication and is subject to change without notice.
GENERAL DESCRIPTION 1000650 FILTRO SHUTTLE 5.6kW/ 1000655 MINI SHUTTLE 5.6kW Electrical Connection 5.6kW,230Vac c/w 1.5m flex Plumbing Fittings 0.75” BSP Pressure Food grade inlet hose supplied 5-50 psi (35-345 kPa) Dimensions Performance Height FILTRO SHUTTLE Height MINI SHUTTLE Width Depth (footprint on counter) Depth (depth of full machine & lid) Depth incl. Marco Urn 1700174 Hot Water (if tap is installed): Immediate Draw Off: Total Recovery rate at: 5.6KW 920mm 705mm 310mm 510mm 665mm 400ml + 0.
STANDARD INSTRUCTION MANUAL (4 PAGES) INSTRUCTIONS FOR MODELS FILTRO SHUTTLE 5.6kW (P/N: 1000650 – 5.6kW and 1000651 – 2.8kW) (P/N: 1000650MJ – 3.6kW 200V) MINI SHUTTLE (P/N: 1000655 – 5.6kW and 1000656 – 2.8kW) Water Pressure : 5 - 50 psi (min.-max.)35 - 345 kPa (min.-max.) Water Flow Rate : 2 Litres per minute minimum. Marco Beverage Systems Limited. 63d Heather Road, Sandyford Industrial Estate, Dublin 18. Marco Beverage Systems Limited.
Electrical Installation Procedure: 1000651 / 656 - 2.8kW/230V ac – plug into a suitable 13A supply is required. 1000650- / 655 - 5.6kW/230V ac - This unit must be connected to a suitable 30A single phase power supply. This should be done by a qualified electrician. 1000650MJ 3.6kW/200Vac – This unit must be connected to a suitable supply. This appliance must be earthed! Plumbing Installation Procedure: A minimum continuous flow rate of 2 Litres per minute is required for correct operation.
OPERATION: When the machine has enough water to brew coffee and is at the correct temperature, the Ready To Brew LED will glow. A brew can be selected at this point. Place single filter paper into brew basket, use the 2 wire flaps to hold the filter paper in place. Add the required weight of coffee. Slide Brew basket into the guiderails and push fully home. Ensure your Urn is in place under the basket and that the hole in the basket is lined up with the centre of the urn’s inlet funnel.
MAINTENANCE: The only regular maintenance required is occasional de-scaling. In common with all water boiler manufacturers, service calls resulting from limescale are not covered by warranty. Fitting a scale reducer is recommended, especially in hard water areas. A service agent should descale the machine regularly. Marco suggest that the machine be descaled every 3 months if the unit is in a hard water area. In soft water environments every 6 months should suffice.
BREW CALIBRATION INSTRUCTIONS CONTROL LEDS CONTROL PANEL CONTROL BUTTONS BREW 1 ORANGE BREW 1 BUTTON:PRESS & RELEASE TO SELECT BREW 1 (FACTORY DEFAULT 5MIN 3LITRES) BREW 2 ORANGE BREW 2 BUTTON:PRESS & RELEASE TO SELECT BREW 2 (FACTORY DEFAULT 5MIN 6LITRES) BREW 3 ORANGE READY TO BREW GREEN POWER ON RED BREW 3 BUTTON:PRESS & RELEASE TO SELECT BREW 3 (FACTORY DEFAULT 1MIN 1LITRES) POWER BUTTON: PRESS & RELEASE TO POWER ON PRESS & RELEASE AGAIN TO POWER OFF OR TO CANCEL A BREW Setting Brew Water Volu
Brew Water Volume * 1L 1.5L 2.0L 2.5L 3.0L 3.5L 4.0L 4.5L 5.0L 5.5L 6.0L Calibration Time Estimate Recommended Brew Time 30sec 45sec 1min 1min 15sec (75sec) 1min 30sec (90sec) 1min 45sec (105sec) 2min (120sec) 2min 15sec (135sec) 2min 30sec (150sec) 2min 45sec (165sec) 3min (180sec) 4min 4min 4min 4min 5min 5min 5min 5min 5min 5min 5min WARNING- The urn will overflow at volumes of over 6.2L, if preheating your urn using no coffee it is best to use a lower volume.
Verification of Volume Settings: The brewer operates without a pump, a valve opens and feeds the sprayhead with water and constantly refills the tank maintaining a head of pressure which in turn controls the flow rate to the sprayhead. Brew volumes can change for 2 main reasons –firstly if a low water supply or interrupted water supply to the brewer could result in a short brew since it cannot maintain the same head of pressure (this could be a washing machine turning on during a brew cycle).
TEMPERATURE CALIBRATION INSTRUCTIONS The PCB (1600371) is factory set to a default temperature of around 95°C. If the temperature setting needs to be modified on-site please follow the steps below: 1. To Enter Calibration mode: a) Turn the machine off at the mains power supply (NOT the power button on the control panel on the side of the machine). b) Then, whilst depressing the tactile switch on the PCB, turn the mains power back on. c) The red & green LED’s on the control panel will now blink continuously.
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TROUBLESHOOTING – DIAGNOSTIC GUIDE: The Filtro/Mini Shuttle uses an electronic diagnostic system to help determine faults. If an error is detected a sequence of flashes is displayed through the POWER light. The length of time and recovery method of each of these flashing displays is detailed below: 2 FLASH CYCLE – BELOW LOW LEVEL Display pattern: 2 quick flashes then a short pause - repeated. Electronic check and action: This indicates that the low level circuit is open i.e.
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SPARE PARTS LIST Part Number 1600371 1600368 1600356 1500840 1502260 1502158 1502190 1600691 1500975 2301341 2100315 2300086 1800301 1700310 1401800 1401140 1402470 1401876 1401763 1900775 1800690 8000240 1700174 1700225 Description P.C.B. Eco 3 Brew P.C.B 24V DC Basket Lock Driver P.C.B. 3 Brew Display Surface Mount CONTACTOR B&J 240V AC Solenoid 24VDC Basket Lock Valve 12mm Bore 230V 30E Vent Vend Valve Inlet Solenoid 240V 3/4" 2L/min Thermistor Assembly Element 2.8kW 230V 90Deg Nescafe.
