MT-60 Shown OWNER'S MANUAL MODULAR KETTLES MODELS: MT-5 MT5-5E MT5-T56 MT-25 MT-40 MT-60 M-10 M-25 M-40 M-60 M25X M40X COVERING: - INSTALLATION - OPERATION - MAINTENANCE - SERVICE & PARTS An Employee Owned Company Form No. S-2110 08/03 Printed in U.S.A. 35 Garvey Street l Everett l MA l 02149 Tel: (617) 387-4100 Fax: (617) 387-4456 l (Outside MA) 1 (800) 227-2659 Website: www.mfii.com l E-Mail: CUSTSERV@mfii.
TABLE OF CONTENTS Paragraph Page SECTION 1 INTRODUCTION 1.1 1.1.1 1.1.2 1.1.3 1.1.4 1.2 Paragraph Page SECTION 3 maintenance Description ............................................................. 1-1 5 Gallon Tilting Kettle ............................................. 1-1 10-, 25-, 40- & 60- Gallon Stationary Kettles ......... 1-1 25-, 40- & 60- Gallon Tilting Kettles ...................... 1-1 25- & 60- Gallon Chill Kettles ................................1-2 Service .............................
SECTION 1 INTRODUCTION This service and parts manual contains general information, operation, and maintenance information for Market Forge modular kettles. A parts list is included in which each replaceable part is identified and shown in an accompanying drawing. Accessories for use with the kettles are also described. 1.1 DESCRIPTION 1.1.
SECTION 1 INTRODUCTION Applicable model designations include: MT-25 A 25-gallon 94 litre capacity tilting kettle mounted in a 36" 914mm wide cabinet base. MT-40 A 40-gallon 152 litre capacity tilting kettle mounted in a 36" 914mm wide cabinet base. MT-60 A 60-gallon 228 litre capacity tilting kettle mounted in a 48" 1219mm wide cabinet base. 1.2 SERVICE 1.1.
SECTION 2 Operation 2.1 OPERATING CONTROLS & INDICATORS 2.3 OPERATING PROCEDURE- 10- 25- 40- & 60 GALLON KETTLES All of the controls required to operate the kettles are listed in Tables 2-1 and 2-2, together with an explanation of location and a short functional description. All kettles must be supplied with steam from a generator which is remotely located. Consult steam generator information or instruction plate and complete all start-up instructions.
SECTION 2 Operation Table 2-1 Operating Controls - 5 Gallon Kettle NAME loaction Kettle Handle Kettle Rim Steam Control Valve Top, Left Side Combination Faucet Top, Right Side Swivel Spout Top, Beside Kettle Sink wuth Splash Shield Top, Front Function Grasped to Tilt Kettle for Pouring. Controls Steam Folw to Kettle Jacket. Controls Hot & Cold Water to Swivel Spout. Direct Water into Kettle. Turns away for Kettle Tilting. Accepts Kettle Drainage.
SECTION 2 Operation water jacket cooling system open the Jacket Cold Water Valve (full counter-clockwise position) and leave open until food temperature is sufficiently lowered. 2.4.2 Cleaning 10-, 25-, 40- & 60-Gallon Kettles 1. Wash the kettle with a long handled nylon bristle kettle brush (Part No. 10-5308). 11. Remove food from stationary kettles. For liquids rotate the Swing Drain to the side and fill food containers from the Draw-Off Valve.
SECTION 2 Operation Figure 2-1 Mounting Pan Support Form No. S-2110 08/03 Printed in U.S.A.
SECTION 3 maintenance 3.1 GENERAL This section contains both preventive and corrective maintenance information. Preventive maintenance may be performed by maintenance personnel at the establishment in which the kettle is installed. It is recommended that user personnel never attempt to make repairs or replacements to the equipment without the assistance of authorized service. Assistance in service methods or, a current Directory of Authorized Service Agencies may be obtained from Market Forge.
SECTION 3 maintenance 3.3.2 Cabinet Exterior Removal 3.3.4 Draw-Off Valve Repair Side and rear panels of all cabinets in which kettles are mounted are easily removed without the use of tools. Each panel is grasped at the bottom edge and pulled out sharply to release it from the panel mounting brackets Shown in Figure 4-17 (12). An exploded view of the draw-off valve is shown in Figure 4-14. All parts are replaceable.
SECTION 3 maintenance 1. Remove the two bolts (8) which hold the ball nut assembly in the screw lever (7). 2. Remove the two 5/16" hex head cap screws (13) which fasten the screw housing (14) to the cabinet frame (not shown). 3. Lift screw assembly from the cabinet. Proceed in reverse order to replace the assembly. 3.3.5.2 General Inspection and Cleaning: The screw assembly should run smoothly throughout the entire stroke. If operation is not uniform remove the screw assembly (paragraph 3.3.5.
SECTION 3 maintenance Nut disassembly requires extreme care in handling to avoid loss of bearing balls and other small parts. The Saginaw Screw must be removed from the kettle (par.3.3.5.1) and the procedure completed over a clean work surface. A small clean container and clean cloth are required. 1. Place a clean cloth on the work surface with edges gathered to form a pocket to retain the bearing balls. 2. Place the Ball Nut Assembly over the pocket and remove the two Clamp Screws and the Guide Clamp. 3.
SECTION 3 maintenance 3.3.5.6 Crank Sleeve Replacement: The driving end of the Saginaw Screw (2) is formed into a slotted sleeve which receives the engagement pins of the removable hand crank (1 ). A worn or chipped sleeve which causes the hand crank to slip out of engagement during kettle tilting can be repaired with a Crank Sleeve Replacement Kit (part number 91-2155). The Saginaw Screw assembly must be removed from the kettle to complete kit installation, (par. 3.3.5.1).
SECTION 4 illustrated parts list 4.1 general 4.2 ORDERING INFORMATION This section contains a complete listing off all replaceable parts of the modular kettles, and of a number of accessories. For the purpose of parts identification, a cutaway drawing is shown for each group of similar kettle models. Orders for repair parts should be directed to the nearest authorized parts d istributor.
SECTION 4 illustrated parts list figure 4-1 5 Gallon tilting kettle fig. 4-1 index no. part no. description 1 2 3 4 5 6 7A 7B 8A 8B 10-0060 10-6148 10-4755 10-5242 10-3556 10-5753 90-0167 90-0168 --- KNOB KETTLE ARM STEAM TRAP 1/2" ANGLE STEAM VALVE, (SEE FIG. 4-12) FAUCET, (SEE FIG. 4-3) SWIVEL SPOUT, (SEE FIG. 4-3) SPLASH SHIELD, SHALLOW SINK SPLASH SHIELD, DEEP SINK 18" CABINET, (SEE FIG. 4-17) 36" CABINET, (SEE FIG. 4-19) Form No. S-2110 08/03 Printed in U.S.A.
SECTION 4 illustrated parts list figure 4-2 TRUNNION PEDESTAL fig. 4-2 index no. part no. description 1 2 3 4 5 10-5337 10-6428 10-2503 10-2034 10-0220 REPLACEMENT PACKING, TRUNNION PEDESTAL & GASKET REPLACEMENT KIT LOCKWASHER, 3/8" HEX HEAD BOLT, 3/8" X 3/4" LG. FOOT REST, RUBBER Form No. S-2110 08/03 Printed in U.S.A.
SECTION 4 illustrated parts list figure 4-3 FAUCET - 5 GALLON TILTING KETTLE fig. 4-3 index no. part no. description 1 2 3 4 5 6 7 8 10-3108 10-3357 10-3741 10-3766 10-5753 10-3556 10-3684 10-1100 MOUNTING BASE, RISER ADAPTER, 90O REDUCING BUSHING RISER, 15" SWIVEL SPOUT FAUCET COMPRESSION FITTING, MALE SWIVEL BODY Form No. S-2110 08/03 Printed in U.S.A.
SECTION 4 illustrated parts list figure 4-4 10-, 25- AND 40- GALLON STATIONARY KETTLE fig. 4-4 index no. part no. description 1 2 3 4 5 6 7 8 9 10 11 12A 12B 90-7491 10-3945 10-5319 90-8725 91-1834 10-4928 10-3916 90-7496 10-5242 ----- CONDENSATE HOSE, 3/8" I.D. CLAMP, CONDENSATE HOSE STEAM TRAP W/ HOSE FITTING, (SEE FIG. 4-15) SPLASH GUARD ASSEMBLY SWING DRAIN, (SEE FIG. 4-13) 1 1/2" DRAW-OFF VALVE, (SEE FIG. 4-14) CLAMP, STEAM HOSE STEAM HOSE, 3/4" I.D. 1/2" ANGLE STEAM VALVE, (SEE FIG.
SECTION 4 illustrated parts list figure 4-5 60 gallon stationary kettle fig. 4-5 index no. part no. description 1 2 3 4 5 6 7 8 9 10 11 12 13 90-7491 10-3945 10-5319 90-8725 91-1834 10-4928 10-5242 --90-9050 91-1523 10-0060 10-2355 CONDENSATE HOSE, 3/8" I.D. CLAMP, CONDENSATE HOSE STEAM TRAP W/ HOSE FITTING, (SEE FIG. 4-15) SPLASH GUARD ASSEMBLY SWING DRAIN (SEE FIG. 4-13) 1 1/2" DRAW-OFF VALVE, (SEE FIG. 4-14) 1/2" ANGLE STEAM VALVE, (SEE FIG. 4-12) FAUCET & SPOUT ASSEMBLY, (SEE FIG.
SECTION 4 illustrated parts list figure 4-6 25- & 40- GALLON TILTING KETTLES fig. 4-6 index no. part no. description 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 --91-1834 10-4928 10-5242 10-3945 10-5319 90-7493 90-8725 90-7495 10-3916 -90-3788 90-3783 10-1791 10-2403 10-6784 90-3476 90-0326 -90-3796 HINGE & LID ASSEMBLY, (SEE FIG. 4-11) FAUCET & SPOUT ASSEMBLY, (SEE FIG. 4-16) SWING DRAIN, (SEE FIG. 4-13) 1 1/2" DRAW-OFF VALVE, (SEE FIG. 4-14) 1/2" ANGLE STEAM VALVE, (SEE FIG.
SECTION 4 illustrated parts list figure 4-7 tilting mechanism 25- & 40- gallon kettles fig. 4-7 index no. part no.
SECTION 4 illustrated parts list figure 4-8 60 gallon TILTING kettles fig. 4-8 index no. part no. description 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 91-18347 10-3945 10-5319 90-7493 10-4928 -10-5242 10-6796 10-3916 91-1977 -91-1839 91-1838 10-1791 10-2403 10-6784 90-3476 91-1983 90-8725 -- SWING DRAIN (SEE FIG. 4-13) CLAMP, CONDENSATE HOSE STEAM TRAP W/ HOSE FITTING, (SEE FIG. 4-15) CONDENSATE HOSE, 3/8" I.D. 1 1/2" DRAW-OFF VALVE, (SEE FIG. 4-14) 48" CABINET, (SEE FIG.
SECTION 4 illustrated parts list figure 4-9 tilting mechanism 60- gallon kettle fig. 4-9 index no. part no.
SECTION 4 illustrated parts list figure 4-10 25- & 40- CHILL kettles fig. 4-10 index no. part no. description 1 2 3 4 5 6 7 8 9 10 11 12A 12B 13 14 10-3161 10-3897 90-7491 10-5319 10-3916 91-1834 10-4928 90-5201 10-3945 90-1305 10-5242 90-4914 90-4915 90-8725 -- BASIN WASTE DRAIN NIPPLE, 1 1/2" X 5" CONDENSATE HOSE, 3/8" I.D. STEAM TRAP W/ HOSE FITTING, (SEE FIG. 4-15) CLAMP, CONDENSATE HOSE SWING DRAIN, (SEE FIG. 4-13) 1 1/2" DRAW-OFF VALVE, (SEE FIG.
SECTION 4 illustrated parts list figure 4-11 HINGE & LID ASSEMBLY fig. 4-11 index no. part no.
SECTION 4 illustrated parts list figure 4-12 STEAM SUPPLY VALVE fig. 4-12 index no. part no. description 1 2 3 10-0105 10-5247 10-5242 STEAM VALVE HANDLE VALVE DISC 1/2" ANGLE STEAM CONTROL VALVE figure 4-13 SWING DRAIN fig. 4-13 index no. part no. description 1 2 91-1835 91-1834 STRAINER, SWING DRAIN SWING DRAIN, COMPLETE Form No. S-2110 08/03 Printed in U.S.A.
SECTION 4 illustrated parts list figure 4-14 DRAW-OFF VALVE fig. 4-14 index no. part no. description 1 2 3 4 5 6 7 10-4972 10-4971 10-4970 10-4968 10-4969 10-4967 10-4928 WING NUT HANDLE HEX NUT BONNET 'O' RING, RUBBER STEM 1 1/2" DRAW-OFF VALVE, COMPLETE figure 4-15 STEAM TRAP fig. 4-15 index no. part no. description 1A 1B 2 10-5319 10-4755 10-4937 1/2" STEAM TRAPW /HOSE FITTING (10, 25, 40 & 60 GAL KETTLES) 1/2" STEAM TRAPW /HOSE FITTING (5 GAL KETTLES) THERMOSTAT, STEAM TRAP Form No.
SECTION 4 illustrated parts list figure 4-16 FAUCET & SPOUT ASSEMBLY fig. 4-16 index no. part no. description 1A 1B 2 3 4 5 6 7 8 9 10-3766 10-3768 10-5921 10-0990 10-0991 10-0996 10-1324 10-5753 10-0989 10-1100 RISER, 25, 40 & 60 GAL KETTLES RISER, 10 GAL KETTLES FAUCET TAILPIECE, 1/2" O.D. TUBE COUPLING NUT STOP VALVE, 3/8" UNION, COMPRESSION, 1/2" O.D. SWIVEL SPOUT FIBER WSHER SWIVEL BODY Form No. S-2110 08/03 Printed in U.S.A.
SECTION 4 illustrated parts list figure 4-17 18" CABINET fig. 4-17 index no. part no.
SECTION 4 illustrated parts list figure 4-18 24" CABINET fig. 4-18 index no. part no.
SECTION 4 illustrated parts list figure 4-19 36" CABINET fig. 4-19 index no. part no.
SECTION 4 illustrated parts list figure 4-20 48" CABINET fig. 4-20 index no. part no.
SECTION 4 illustrated parts list figure 4-21 21" SPACER WITH SINK & FAUCET fig. 4-21 index no. part no.
SECTION 4 illustrated parts list figure 4-22 NAME ACCESSORIES FOR STEAM JACKETED KETTLES description part no. STATIONARY KETTLE KIT A convenience accessory package for use with Market Forge stationary steam jacketed kettles containing a stationary pan holder, solid disc, kettle paddle, 48" whip, 36" brush, clean-up brush, and 26" draw-off valve brush. (See item detailbelow) TILTING KETTLE KIT A convenience accessory package for use with Market Forge tilting steam jacketed kettles (except 5-gal.
