OPERATIONS MANUAL & PARTS LIST MODEL: 600cm 6 CU. FT. WS500 2-2012/Rev.A 104 S. 8th Ave. Marshalltown, IA Phone 800-888-0127 / 641-753-0127 Fax 800-477-6341 / 641-753-6341 www.marshalltown.
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INTRODUCTION This owner’s manual provides the information needed to operate and maintain this Gilson by Marshalltown Mixer. Carefully read and follow all safety and operating instructions in this manual. Also, be sure every operator of this mixer reads this manual before operating the mixer. The replacement of any part on this mixer by other than the manufacturer’s authorized replacement part may adversely affect the performance, durability or safety of the product. Be sure safety precautions are observed.
SAFETY PRECAUTIONS This is the industry’s safety alert symbol. This symbol calls attention to items or operations that could be dangerous. This symbol can be found throughout this manual and on safety decals on the mixer. Read these messages carefully. THE FOLLOWING PRECAUTIONS ARE SUGGESTED TO HELP PREVENT ACCIDENTS. A CAREFUL OPERATOR IS THE BEST OPERATOR. MOST ACCIDENTS CAN BE AVOIDED BY OBSERVING CERTAIN PRECAUTIONS.
WARRANTY This mixer is warranted to the original purchaser only, to be free of defects in material and workmanship under normal use, for one year from purchase date. Marshalltown Company shall without charge, repair or replace parts which are found to be defective. All transportation charges for replacement parts must be bourne by the purchaser. For warranty service, the product must be delivered, with proof of purchase date, to the dealer of original purchase, or any factory authorized service dealer.
PRIOR TO START UP 1. Examine the mixer carefully to make sure there was no damage during shipment or since the last use. Report any damage immediately to the transportation company. Repair any damage before using the mixer. 2. Check for free rotation of the mixer drum yoke by rotating the drum through one complete dump-charge-dump cycle. Make sure no foreign objects or tools are in the drum before starting the motor. 3. Check the engine oil. Fill as required.
STORAGE For short term storage, clean the mixer and store in a dry place. If the mixer is not to be used for an extended period of time, service mixer completely and store it in a dry place. 1. Refer to motor/engine instructions for storage instructions. 2. Cover exposed metal surfaces with a thin coat of SAE 30 engine oil. 3. Lubricate per instructions under LUBRICATION & STORAGE section. GETTING READY FOR MIXING Lay out forms for your concrete floor, patio, driveway, sidewalk, etc.
FIGURE 1: ENGINE HOUSE, WHEEL & AXLE 8 of 16
FIGURE 1: ENGINE HOUSE, WHEEL & AXLE REF # NAME 1 WHEEL AND TIRE ASSEMBLY 2 HUB ASSEMBLY 4 BEARING CONE 5 HUB CAP 6 WHEEL NUT 7 SEAL 8 SUSPENSION SPRING 9 AXLE ASSMEBLY 10 SUSPENSION BUMPER 11 T-HANDLE LATCH 12 REFLECTOR, RED 13 HOUSING BASE ASSEMBLY 14 HOUSE BASE FRONT PLATE 15 HOUSE SUB-ASSEMBLY 16 RIVET, HANDLE 17 HANDLE, ENGINE HOUSE 18 PIN, COTTER 1/8 x 1 1/2 19 CAPSCREW, 1/2-13 x 1 1/2 20 NUT, 1/2-13 PLATED 21 WASHER, 1/2 LOCK 22 RUBBER BUMPER 23 CAPSCREW, 5/16-18 x 1 24 NUT 5/16-18 25 WASHER, 5/16 FL
FIGURE 2: FRAME, ENGINE BASE & TOW POLE 7 4 8 4 9 6 5 3 10 of 16
FIGURE 2: FRAME, ENGINE BASE & TOW POLE REF # 1 2 3 4 5 6 7 8 9 NAME FRAME ENGINE BASE PLATE ASSEMBLY TOW POLE ASSEMBLY ENGINE BASE PIVOT BLOCK SPRING CLIP TOW POLE PIN AND CHAIN ASSEMBLY CAPSCREW, 3/8-16 x 2 WASHER, 3/8 LOCK HEX NUT, 3/8-16 PART# MIX772-40624 MIX245400 MIX232301 MIX232548 MIX2776 MIX232276 MIX70258 MIX70649 MIX70553 11 of 16
FIGURE 3: DRUM AND YOKE PARTS 13 25 30 3 12 of 16
FIGURE 3: DRUM AND YOKE PARTS REF # 1 2 3 4 5 6 7 8 9* 10* 11* 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 NAME YOKE BEARING CASTING YOKE DRUM SHAFT NUT PIPE PLUG W/HEX SOCKET GREASE FITTING RING GEAR DRUM SHAFT SPACER DRUM SHAFT DRUM+ BOTTOM BLADE+ TOP BLADE+ WASHER, DRUM SHAFT COTTER PIN, 3/16 X 2 DRUM BEARING CUP DRUM BEARING CONE DRUM SHAFT O-RING SEAL DRUM SHAFT BEARING SEAL DRUM HUB COVER CAPSCREW, 5/16-18 X 2 1/4 CAPSCREW, 3/8-16 X 1/2 WASHER, 3/8 CAP SCREW 3/8-16 X 1 1/2 SETSCREW, 5/8-
FIGURE 4: DRIVE AND TILT PARTS 14 of 16
FIGURE 4: DRIVE AND TILT PARTS REF # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 NAME DRIVE SHAFT DRIVE PINION DRIVE SHAFT BEARING SEAL DRIVE SHAFT BEARING CONE DRIVE SHAFT BEARING CUP YOKE SPROCKET, 45T SPROCKET HUB YOKE BEARING CASTING DRIVE CHAIN SPROCKET, 13T/SPROCKET 18T BRAKE LEVER BRAKE LEVER GRIP BRAKE BEARING CASTING TILT PINION INTERNAL TILT GEAR HANDWHEEL TILT PINION SHAFT HANDWHEEL BEARING CASTING TILT GEAR COVER BRAKE BAND CAP SCREW, 3/
104 S. 8th Ave. Marshalltown, IA Phone 800-888-0127 / 641-753-0127 Fax 800-477-6341 / 641-753-6341 www.marshalltown.
