Operating Manual Freeze-dryer ALPHA 1-4 LSC& Part no. 102141 ALPHA 2-4 LSC& Part no. 102142 Translation of the original operating manual sb Version 01/2011 Rev. 1.
ALPHA 1-4 LSC& ALPHA 2-4 LSC& 2 Version 01/2011, Rev. 1.
ALPHA 1-4 LSC& ALPHA 2-4 LSC& In case of inquiries, please state the following numbers: Order number Serial number © Copyright by Martin Christ Gefriertrocknungsanlagen GmbH An der Unteren Söse 50 37520 Osterode am Harz Germany Tel.: +49 (0) 5522 / 5007-0 Fax: +49 (0) 5522 / 5007-12 Web: www.martinchrist.de E-mail: info@martinchrist.de Version 01/2011, Rev. 1.
ALPHA 1-4 LSC& ALPHA 2-4 LSC& Table of contents 1 General information ............................................................................................................. 9 1.1 Importance of the operating manual.................................................................................. 9 1.2 Intended use ..................................................................................................................... 9 1.3 Warranty and liability.....................................
ALPHA 1-4 LSC& ALPHA 2-4 LSC& Table of contents 4 Storage and transport ....................................................................................................... 28 4.1 Dimensions and weight ................................................................................................... 28 4.2 Storage conditions .......................................................................................................... 28 4.3 Notes on transport .........................................
ALPHA 1-4 LSC& ALPHA 2-4 LSC& Table of contents 7 Malfunctions and error correction .................................................................................... 72 7.1 General malfunctions ...................................................................................................... 72 7.1.1 Power failure.............................................................................................................. 73 7.1.2 Insufficient vacuum ................................................
ALPHA 1-4 LSC& ALPHA 2-4 LSC& 1 General information Pos: 1 /2 00 C hrist/ 360 GT -BA Lab or-Pilot (STANDARDM ODULE)/ 010 Allg emei ne I nfor mati one n/01 0 Allge mein e In for matio nen == == === == == === == == == === == == === == @ 5\ mod _12 991 361 501 10_6 8.d ocx @ 344 91 @ 1 @ 1 1 General information Pos: 2 /2 00 C hrist/ 360 GT -BA Lab or-Pilot (STANDARDM ODULE)/ 010 Allg emei ne I nfor mati one n/01 0-0 010 Stelle nwert de r Betri ebsa nleitu ng @ 5\m od_ 129 913 615 061 0_68 .
ALPHA 1-4 LSC& ALPHA 2-4 LSC& 1 General information Pos: 6 /2 00 C hrist/ 360 GT -BA Lab or-Pilot (STANDARDM ODULE)/ 010 Allg emei ne I nfor mati one n/01 0-0 030 Gew ährl eistun g u nd Ha ftun g @ 5 \mo d_1 299 136 151 485 _68. docx @ 34 515 @ 2 @ 1 1.3 Warranty and liability The warranty and liability are subject to our "General Terms and Conditions" that were distributed to the operator upon the conclusion of the contract.
ALPHA 1-4 LSC& ALPHA 2-4 LSC& 2 Layout and mode of operation Pos: 17 / 200 Christ /36 0 GT -BA La bor -Pilot (S TANDARDMODULE) /02 0 Aufb au u nd Wirk ungs weise/ 020 Aufb au u nd Wir kung sweise == === == == === == == === == == === = @ 5\m od_ 129 913 628 8294 _68 .
ALPHA 1-4 LSC& ALPHA 2-4 LSC& 2 Layout and mode of operation 8 9 User interface (see chapter 6.5.1 - "User interface") Mains power switch Fig. 3: Front and right side of the freeze-dryer 10 Touchpanel Fig. 4: User interface with touchpanel 12 Version 01/2011, Rev. 1.
ALPHA 1-4 LSC& ALPHA 2-4 LSC& 2 Layout and mode of operation 11 Vacuum connection 12 Name plate (see chapter 2.1.2 - "Name plate") 13 Heat exchanger of the refrigeration unit 14 Data interface 15 Electrical connection of the vacuum sensor 16 Connection of the vacuum sensor 17 Option: USB port 18 Power supply of the vacuum pump 19 Power supply of the pressure control valve 20 Mains fuse 21 Mains cable 22 Equipotential bonding screw Fig.
ALPHA 1-4 LSC& ALPHA 2-4 LSC& 2 Layout and mode of operation Pos: 21 / 200 Christ /36 1 GT -BA La bor -Pilot (PROJEKTE )/Alpha 1- 4_2 -4 LSC plus/0 20 Auf bau und Wirku ngsweis e/02 0-0 010 -00 20 Typ ensc hild Alph a @ 5 \mo d_1 297 949 2603 43_ 68. docx @ 32 478 @ 3 @ 1 2.1.
ALPHA 1-4 LSC& ALPHA 2-4 LSC& 2 Layout and mode of operation Pos: 23 / 200 Christ /36 0 GT -BA La bor -Pilot (S TANDARDMODULE) /02 0 Aufb au u nd Wirk ungs weise/ 020 -00 20 Wi rkun gsweise -- --- --- -- --- -- --- -- --- - @ 5\mo d_1 299 136 292 466 _68. docx @ 34 587 @ 2 @ 1 2.2 Mode of operation Pos: 24 / 200 Christ /36 0 GT -BA La bor -Pilot (S TANDARDMODULE) /02 0 Aufb au u nd Wirk ungs weise/ 020 -00 20- 001 0 G efrie rtr ocknu ng allgem ein @ 5\ mod_ 129 913 629 284 0_6 8.
ALPHA 1-4 LSC& ALPHA 2-4 LSC& 2 Layout and mode of operation Melting point pressure curve Pressure (mbar) SOLID A Melting B Sublimation 0.37 mbar V Su apo bl ur im p at res io s n ur pr e es cu su rv re e f cu or rv ice e = 6.11 mbar LIQUID ou Vap u ess r pr e urv re c Evaporation Triple point GASEOUS -30°C Temperature (°C) Fig.
ALPHA 1-4 LSC& ALPHA 2-4 LSC& 2 Layout and mode of operation Pressure (mbar) 1 bar LIQUID Melting point pressure curve 1 SOLID cur ve Triple point Va p su ou bl r p im re at ss io ur n e pr cu es rv su e re for cu ic rv e = e 2 ou Vap ur e ess r pr GASEOUS 20°C Temperature (°C) Fig. 8: Freeze-drying phases Please find further information about basic principles, optimum procedures and applications in the brochure "Smart freeze-drying", which can be downloaded at www.martinchrist.
ALPHA 1-4 LSC& ALPHA 2-4 LSC& 2 Layout and mode of operation Pos: 26 / 200 Christ /36 0 GT -BA La bor -Pilot (S TANDARDMODULE) /02 0 Aufb au u nd Wirk ungs weise/ 020 -00 20- 002 0 Abla uf ei nes G efrie rtr ockn ungs proz esses @ 5\ mod _12 991 362 9329 4_6 8.d ocx @ 346 03 @ 3 @ 1 2.2.
ALPHA 1-4 LSC& ALPHA 2-4 LSC& 2 Layout and mode of operation Fig. 9: Shell freezing Fig. 10: Cooling bath with spin freezing device NOTE Pos: 31 / 010 Unive rsalm odul e/ L ee rzeile @ 0\ mod _120 211 624 450 0_0. docx @ 11 4 @ @ 1 Pos: 32 / 010 Unive rsalm odul e/ L ee rzeile @ 0\ mod _120 211 624 450 0_0. docx @ 11 4 @ @ 1 Fig.
ALPHA 1-4 LSC& ALPHA 2-4 LSC& 2 Layout and mode of operation The end of the main drying phase is reached, when the product temperature and the shelf temperature are nearly identical. The temperature difference between the shelf and the product should be approximately 3 K to 5 K. Pos: 34 / 010 Unive rsalm odul e/ L ee rzeile @ 0\ mod _120 211 624 450 0_0.
ALPHA 1-4 LSC& ALPHA 2-4 LSC& 3 Safety Pos: 42 / 200 Christ /36 0 GT -BA La bor -Pilot (S TANDARDMODULE) /03 0 Sicher heit/ 030 Siche rheit == === == == === == == == === == == === == == === @ 5\ mo d_1 2991 364 608 07_ 68.d ocx @ 346 60 @ 1 @ 1 3 Safety Pos: 43 / 200 Christ /36 0 GT -BA La bor -Pilot (S TANDARDMODULE) /03 0 Sicher heit/ 030 -00 10 B eschilde ru ng d es Ge räts @ 5\ mod _12 991 364 611 97_ 68.d ocx @ 346 68 @ 2 @ 1 3.
ALPHA 1-4 LSC& ALPHA 2-4 LSC& 3 Safety Pos: 45 / 200 Christ /36 0 GT -BA La bor -Pilot (S TANDARDMODULE) /03 0 Sicher heit/ 030 -00 20 Sy mbol - un d Hinw eiserkl äru nge n @ 5 \mo d_1 299 136 4616 19_ 68. docx @ 34 676 @ 2 @ 1 3.2 Explanation of the symbols and notes This operating manual uses the following names and symbols to indicate hazards: This symbol stands for a direct hazard to the life and health of persons.
ALPHA 1-4 LSC& ALPHA 2-4 LSC& 3 Safety Pos: 47 / 200 Christ /36 0 GT -BA La bor -Pilot (S TANDARDMODULE) /03 0 Sicher heit/ 030 -00 30 V era ntwor tun g des Betr eiber s @ 5 \mo d_1 299 136 4620 25_ 68. docx @ 34 684 @ 2 @ 1 3.3 Responsibility of the operator The operator is responsible to authorise only qualified personnel to work on the freeze-dryer (see chapter 3.4 - "Operating personnel").
ALPHA 1-4 LSC& ALPHA 2-4 LSC& 3 Safety Pos: 53 / 200 Christ /36 0 GT -BA La bor -Pilot (S TANDARDMODULE) /03 0 Sicher heit/ 030 -00 60 Sic her heitshi nweise ++ +++ ++ ++ +++ ++ ++ +++ ++ ++ ++ +++ + @ 5\m od_ 129 9136 463 260 _68. docx @ 34 708 @ 2 @ 1 3.6 Safety instructions The following instructions must be observed prior to every drying process: • • WARNING • • • • Pos: 54 / 010 Unive rsalm odul e/ L ee rzeile @ 0\ mod _120 211 624 450 0_0.
ALPHA 1-4 LSC& ALPHA 2-4 LSC& 3 Safety Pos: 58 / 200 Christ /36 0 GT -BA La bor -Pilot (S TANDARDMODULE) /03 0 Sicher heit/ 030 -00 60- 002 0 Mech anisch e Siche rheit @ 5\ mod _12 991 364 640 88_ 68.d ocx @ 347 24 @ 3 @ 1 3.6.2 Mechanical safety In order to ensure the safe operation of the freeze-dryer, please comply with the following points: • • • WARNING • • • • • • Pos: 59 / 010 Unive rsalm odul e/ L ee rzeile @ 0\ mod _120 211 624 450 0_0.
ALPHA 1-4 LSC& ALPHA 2-4 LSC& 3 Safety Pos: 66 / 200 Christ /36 0 GT -BA La bor -Pilot (S TANDARDMODULE) /03 0 Sicher heit/ 030 -00 60- 005 0 Ch emisc he u nd biologisc he Sich erh eit @ 5\m od_1 299 136 465 291 _68. docx @ 34 748 @ 3 @ 1 3.6.
ALPHA 1-4 LSC& ALPHA 2-4 LSC& 3 Safety Pos: 74 / 200 Christ /36 0 GT -BA La bor -Pilot (S TANDARDMODULE) /03 0 Sicher heit/ 030 -00 80 V erh alten bei G efah re n un d Unf ällen Alp ha-G am ma @ 6\ mod _129 913 646 735 3_6 8.doc x @ 3 478 8 @ 2 @ 1 3.
ALPHA 1-4 LSC& ALPHA 2-4 LSC& 4 Storage and transport Pos: 80 / 200 Christ /36 0 GT -BA La bor -Pilot (S TANDARDMODULE) /04 0 La ger ung und Tr ans port /040 L age run g un d T rans por t= === == == === == == === == == === == @ 6\ mod _12 991 369 224 11_ 68.d ocx @ 348 05 @ 1 @ 1 4 Storage and transport Pos: 81 / 200 Christ /36 1 GT -BA La bor -Pilot (PROJEKTE )/Alpha 1- 4_2 -4 LSC plus/0 40 L age run g u nd Tra nspo rt/0 40- 001 0 Ab messu nge n u nd G ewicht Alp ha @ 5\m od_ 129 802 0885 640 _68 .
ALPHA 1-4 LSC& ALPHA 2-4 LSC& 4 Storage and transport Pos: 85 / 200 Christ /36 1 GT -BA La bor -Pilot (PROJEKTE )/Alpha 1- 4_2 -4 LSC plus/0 40 L age run g u nd Tra nspo rt/0 40- 003 0 Tra nspo rthinw eise Alp ha @ 5\m od_ 129 802 149 3531 _68 .docx @ 3 378 8 @ 2 @ 1 4.3 Notes on transport • • • • Use suitable packaging for the transport, and if at all possible, the original packaging. Install all transport safety devices (see chapter 4.5 - "Transport safety device").
ALPHA 1-4 LSC& ALPHA 2-4 LSC& 4 Storage and transport Pos: 87 / 200 Christ /36 1 GT -BA La bor -Pilot (PROJEKTE )/Alpha 1- 4_2 -4 LSC plus/0 40 L age run g u nd Tra nspo rt/0 40- 004 0 Ve rpack ung Alp ha @ 5\ mod _12 9802 355 807 8_6 8.do cx @ 3 380 2 @ 2 @ 1 4.4 Packaging The freeze-dryer is packaged in a cardboard box or in a wooden crate, depending on the scope of supply. • After opening the packaging, take out the box containing the accessories. • Remove the packaging material.
ALPHA 1-4 LSC& ALPHA 2-4 LSC& 5 Set-up and connection Pos: 92 / 200 Christ /36 0 GT -BA La bor -Pilot (S TANDARDMODULE) /05 0 Aufstell ung und Anschlus s/05 0 Aufs tellun g u nd Ansc hluss= == == === == == === == == == === == @ 6\ mod _12 991 371 3779 7_6 8.d ocx @ 349 66 @ 1 @ 1 5 Set-up and connection Pos: 93 / 200 Christ /36 1 GT -BA La bor -Pilot (PROJEKTE )/Alpha 1- 4_2 -4 LSC plus/0 50 Aufs tellun g u nd Ansc hluss/0 50 -001 0 Au fstello rt, Eins atzor t @ 5 \mo d_1 298 023 939 812_ 68.
ALPHA 1-4 LSC& ALPHA 2-4 LSC& 5 Set-up and connection Pos: 100 /20 0 Ch rist/3 61 G T-BA L abo r-Pilot (PROJEKTE)/Alph a 1 -4_ 2-4 LSCplus/ 050 A ufstellu ng und An schluss/ 050 -00 30 Belüft ungsv entil @ 5\m od_ 129 802 477 345 3_68 .docx @ 3 384 4 @ 2 @ 1 5.3 Aeration valve The aeration valve is located on top of the left side of the unit. After the end of a freeze-drying process, the unit will be aerated via the aeration valve.
ALPHA 1-4 LSC& ALPHA 2-4 LSC& 5 Set-up and connection • • • Switch the unit off by actuating the mains power switch. Take the vacuum sensor out of its original packaging and fasten it to the connector with a bow-shaped connecting piece, two clamping rings (DIN16KF) and two centring rings (included in the scope of supply). Plug the connector to the connection socket and hand-tighten the screws on the connector.
ALPHA 1-4 LSC& ALPHA 2-4 LSC& 5 Set-up and connection Pos: 106 /20 0 Ch rist/3 61 G T-BA L abo r-Pilot (PROJEKTE)/Alph a 1 -4_ 2-4 LSCplus/ 050 A ufstellu ng und An schluss/ 050 -00 60 Vakuu mpu mp e Alpha @ 5\ mo d_12 980 253 349 68_ 68.d ocx @ 338 65 @ 2 @ 1 5.4.6 Vakuum pum pe 5.
ALPHA 1-4 LSC& ALPHA 2-4 LSC& 6 Operation Pos: 111 /20 0 Ch rist/3 60 G T-BA L abo r-Pilot (STANDARDMODU LE)/0 60 Bet rieb/ 060 B etrie b= === == == === == == === == == === == == == === == == == @ 6\m od_ 129 913 739 277 9_68 .docx @ 3 506 2 @ 1 @ 1 6 Operation Pos: 112 /20 0 Ch rist/3 60 G T-BA L abo r-Pilot (STANDARDMODU LE)/0 60 Bet rieb/ 060 -00 10 E rste I nbe trie bnah me ++ +++ ++ ++ +++ ++ ++ +++ ++ ++ ++ + @ 6 \mo d_1 299 1373 932 48_ 68.d ocx @ 350 70 @ 2 @ 1 6.
ALPHA 1-4 LSC& ALPHA 2-4 LSC& 6 Operation Pos: 120 /20 0 Ch rist/3 60 G T-BA L abo r-Pilot (STANDARDMODU LE)/0 60 Bet rieb/ LSCplus/ 060 -00 50 LSCplus Anl age nsteu eru ng- -- --- -- --- --- -- --- -- --- -- --- --- -- --- -- --- --- @ 6\ mo d_1 2991 425 822 54_ 68.d ocx @ 366 39 @ 2 @ 1 6.5 LSCplus control system The control system LSCplus (Lyo Screen Control plus) was specifically developed for the control of freeze-drying processes.
ALPHA 1-4 LSC& ALPHA 2-4 LSC& 6 Operation The user interface is divided into four main windows that can be called up by touching the corresponding buttons: Manual This window is also the standard user interface. It is used to control the freeze-drying process manually. Program This area is used to create and execute programs for automating the freeze-drying process and for making it reproducible. This function is only available in combination with the programmer module PGMplus option.
ALPHA 1-4 LSC& ALPHA 2-4 LSC& 6 Operation Status line (1) This line shows the operating status of the freeze-dryer as well as the active phase. The status line also shows the current date and time. The clock is batterybuffered and must be reset after a failure (chapter 6.5.1.3 - "Main window "Options "", section ”Administration”"). In addition, the drive symbol provides information concerning the status of the external data storage device or of the network drive. The following symbols are possible: ...
ALPHA 1-4 LSC& ALPHA 2-4 LSC& 6 Operation Fig. 20: Dialog box "Select actual value" • Select the desired configuration or quit the dialog box by pressing the "return" button. In this way, it is possible to configure a personalised overview of the actual values. Dialog box "Tools" (5) This dialog box is used to call up various aids and resources. Vapour pressure curve for ice and water A diagram shows the relationship between the pressure and sample temperature.
ALPHA 1-4 LSC& ALPHA 2-4 LSC& 6 Operation Option: USB process recording (see chapter 6.6 - "Optional extensions") • Select the "Process recording" function in the dialog box "Tools". • Select the input fields ("Batch data"). A keyboard for the data input will be displayed. • If necessary, select the “Options” tab, choose between manual or automatic recording, and define a recording interval. • Press the "return" button in order to close the dialog box. The process recording will now run in the background.
ALPHA 1-4 LSC& ALPHA 2-4 LSC& 6 Operation Fig. 23: Dialog box “Pressure increase test” • The “Test stop” button stops the pressure increase test. Dialog box "Schematic system diagram" (6) Pressing the button "Schematic system diagram" displays a schematic diagram of the system on the left-hand side of the screen, including all the components. Active components are displayed in green. Touching a component calls up its name and reference designator. Fig.
ALPHA 1-4 LSC& ALPHA 2-4 LSC& 6 Operation Malfunctions are divided into three categories: • Red: error messages • Orange: process messages • Yellow: general messages The representation of the message provides information on its current status. A double frame around a message means that the error has not been eliminated yet. The colour of the button "quit" changes from blue to grey once the message has been acknowledged. Fig.
ALPHA 1-4 LSC& ALPHA 2-4 LSC& 6 Operation Always indicate the error code in the event of enquiries or service requests! NOTE 4 5 6 7 Error message Error code Detailed information Arrow keys Fig. 27: Details concerning an error message NOTE The texts of the process and error messages are not included in this operating manual. You can order these documents on the Internet at www.martinchrist.de by way of the form "Service request".
ALPHA 1-4 LSC& ALPHA 2-4 LSC& 6 Operation Button "Stop" (9) Pressing this button stops the current process. The system switches to the standby status. Pos: 127 /01 0 Univ ersal mod ule/ Lee rzeile @ 0\ mo d_12 021 162 445 00_ 0.doc x @ 1 14 @ @ 1 Pos: 128 /01 0 Univ ersal mod ule/ Lee rzeile @ 0\ mo d_12 021 162 445 00_ 0.
ALPHA 1-4 LSC& ALPHA 2-4 LSC& 6 Operation Pos: 131 /20 0 Ch rist/3 60 G T-BA L abo r-Pilot (STANDARDMODU LE)/0 60 Bet rieb/ LSCplus/ 060 -00 50- 001 0-0 030 Hau ptfe nster Opti one n La bor @ 6\ mod _12 991 427 521 08_ 68.d ocx @ 366 79 @ 4 @ 1 6.5.1.3 Main window "Options " The main window "Options" is used to perform fundamental basic settings of the control system in order to adapt it perfectly to the respective area of application of the freeze-dryer.
ALPHA 1-4 LSC& ALPHA 2-4 LSC& 6 Operation Change scale unit (2) This dialog box is used to change the unit of measurement for the temperature and vacuum. Fig. 32: Dialog box "Change scale unit" Freeze-drying process (3) This function depends on the unit type and is not available for all types of freeze-dryers. NOTE Prior to the start of the process, the correct process must be selected.
ALPHA 1-4 LSC& ALPHA 2-4 LSC& 6 Operation Administration “Administration” options: 1 "Date/Time" 2 "Network" 3 "System properties" 4 "Access protection" 5 "Device options" 6 "Configuration of sensors" Abb. 34: Dialogfenster "Optionen" / Verwaltung Date/Time (1) The LSCplus control system is equipped with an integrated, battery-buffered clock. After a failure of the buffer battery, the date and time must be reset. Fig. 35: Dialog box “Change date/time Version 01/2011, Rev. 1.
ALPHA 1-4 LSC& ALPHA 2-4 LSC& 6 Operation Network (2) This dialog box is used to change various system settings. The modifications will not become effective until after a restart of the unit. NOTE Fig. 36: Dialog box "Network" System properties (3) This dialog box is used to change various system settings. Fig. 37: Dialog box "System properties" Beeper: The beeper sounds in the event of a malfunction, for example.
ALPHA 1-4 LSC& ALPHA 2-4 LSC& 6 Operation Click on touch: If this function is active, a clicking sound can be heard whenever the system registers that a button has been touched. Behaviour of the pressure control valve in the case of insufficient ice condenser cooling: If this function is active (button "closed"), the pressure control valve will close at an ice condenser temperature of 20°C during the drying process in order to avoid damage to the vacuum pump caused by the withdrawal of condensable gases.
ALPHA 1-4 LSC& ALPHA 2-4 LSC& 6 Operation • The button with the lock symbol blocks the access immediately and the system switches to the default setting. Fig. 40: Access blocked, the data cannot be edited Operator/maintenance/administrator password: For each of these access levels, certain editing rights have been defined. They can be enabled with the corresponding password. The rights of the various access levels are detailed in the following table.
ALPHA 1-4 LSC& ALPHA 2-4 LSC& 6 Operation If the freeze-dryer is to be extended by an option, this option must be enabled via this dialog box. • Press the button "Add option". An input window opens. • Enter the six-digit Christ activation code that was supplied for this option. Note that the keys are case sensitive. Options can be removed in the same way. The modifications will not become effective until after a restart of the unit.
ALPHA 1-4 LSC& ALPHA 2-4 LSC& 6 Operation Service “Service” options: 1 "Operating hours" 2 "Failure memory" 3 "Wireless shelf technology" 4 "Vacuum pump oil change" "Maintenance" "Sensor adjustment" 5 6 Fig. 43: Dialog box "Service" (varies depending on the type of system) Operating hours (1) This dialog box is used to call up the number of operating hours of the various components of the freeze-dryer, e.g. the refrigeration unit, vacuum pump, or pressure control valve.
ALPHA 1-4 LSC& ALPHA 2-4 LSC& 6 Operation Always indicate the error code in the event of enquiries or service requests! NOTE Fig. 45: Dialog box "Failure memory" Wireless shelf technology (3) This function depends on the unit type and is not available for all types of freeze-dryers. NOTE The wireless shelf technology enables the wireless control and monitoring of the shelf temperature. For this purpose, an address must be assigned to the WST modules of the shelves.
ALPHA 1-4 LSC& ALPHA 2-4 LSC& 6 Operation • • • In order to assign an address, open the dialog box "Wireless Shelf Technology". Ensure that only the WST module to which an address is to be assigned is connected. If several modules are connected, they will all receive the same address, resulting in a communication conflict. Press the button "Address assignment", process the prompt, and confirm the address assignment.
ALPHA 1-4 LSC& ALPHA 2-4 LSC& 6 Operation Fig. 48: Dialog box "Maintenance" Sensor adjustment (6) Misadjusted sensors will lead to incorrect measurement values, which in turn will have a negative effect on the process control. CAUTION In this dialog box, the sensors are adjusted in terms of a predefined reference value. • Press the button in order to select the sensor. A selection menu will be displayed. • Enter a reference value and press the button "Adjust". Fig.
ALPHA 1-4 LSC& ALPHA 2-4 LSC& 6 Operation 6.5.1.4 Main window "?" This main window includes the most important information concerning your freeze-dryer: 1 2 3 4 Freeze-dryer type Control system type Serial number Manufacturer contact data 5 Details concerning the software version Fig. 50: Freeze-dryer system information, here for Alpha 2-4 LSCplus In the event of enquiries at the manufacturer, please state the number that is stated here.
ALPHA 1-4 LSC& ALPHA 2-4 LSC& 6 Operation If in one section the value " " (infinite) is selected for a process phase, the next phase must be started manually via the button "Operating mode: select/start". NOTE In the manual mode, the set values of the active phase can be changed during the process run. In this case, the control system adapts the unit to the new set values as quickly as possible. After the completion of a phase, the system switches to the next phase without switching the unit to standby.
ALPHA 1-4 LSC& ALPHA 2-4 LSC& 6 Operation Viewing or editing the set values: • Press the button “Set values: view/edit” (see chapter 6.5.1.1 - "Main window "Manual""). The following dialog box will be displayed: 1 2 "Aeration" button "Defrosting" button 3 "Media drain" button (special equipment) "Leakage test" button (option) 4 Fig. 52: Dialog box "Set values: view/edit" Fields that are displayed in the form of buttons can be edited.
ALPHA 1-4 LSC& ALPHA 2-4 LSC& 6 Operation Numerical values can be edited with the aid of a numerical keypad: 1 Set value display 2 Button for changing the sign (e.g. when entering temperature values) 3 " " (infinite) 4 Button for editing the value in pre-defined steps 5 Selection of a possible maximum or minimum value 7 Input of a value via the numerical keypad Button for deleting the displayed value Fig.
ALPHA 1-4 LSC& ALPHA 2-4 LSC& 6 Operation Fig. 54: Representation of a freeze-drying process Program sections When the programmer module executes a freeze-drying process, it executes the various sections that were created one after the other until the last section is completed. Within the various sections, the system calculates linear ramps for the temperature and vacuum. These ramps start with the set value of the previous section and end with the set value of the current section.
ALPHA 1-4 LSC& ALPHA 2-4 LSC& 6 Operation Conditions for switching to the next section For all of the program sections to be executed automatically, certain switching conditions must be fulfilled at the end of each section. If these conditions are not fulfilled, e.g. due to incorrect set values, a corresponding process message will be displayed. Ice condenser temperature: This value is checked only when the system switches from freezing (loading) to drying. The ice condenser temperature must be -40°C.
ALPHA 1-4 LSC& ALPHA 2-4 LSC& 6 Operation Vacuum pump warm-up Apart from the execution of the various sections, the PGMplus programmer module also controls other tasks that need to be performed during the process run, e.g. the automatic activation of the vacuum pump. If the pressure control valve is closed, the PGMplus programmer module shifts the warm-up phase of the vacuum pump to the freezing phase so that it is before the first drying section.
ALPHA 1-4 LSC& ALPHA 2-4 LSC& 6 Operation Creating a blank program (1) This button is used to call up a blank program template. Only section 1 is pre-defined as the loading section. In this phase, the start conditions of the programs are defined. The room temperature (20°C) is the standard default. If the product is frozen outside the freeze-dryer (double-chamber method), the shelf temperature must be adapted accordingly in section 1.
ALPHA 1-4 LSC& ALPHA 2-4 LSC& 6 Operation • Pressing the button “Diagram” (3) displays the program in the form of a diagram. • Pressing the button “Program name” (2) calls up an input field in which the name of the program can be changed. • The button “Save” (7) can be used in between or at the end of the program creation in order to save the program. • The button “Program” (1) calls up the main window. The system will ask the user whether the program shall be saved if this has not been done yet.
ALPHA 1-4 LSC& ALPHA 2-4 LSC& 6 Operation • • • • Periodic pressure increase test: The test will be performed periodically during the entire main or final drying phase. The parameters "Duration test" and "Time between tests" apply. The maximum pressure increase is limited to 100%, referring to the actual value at the beginning of the measurement. If the value is exceeded, the pressure increase test will be aborted in order to prevent the product from thawing.
ALPHA 1-4 LSC& ALPHA 2-4 LSC& 6 Operation Option: Comparative pressure measurement (see chapter 6.6 - "Optional extensions") The indication of the measurement value "dp Comp" can be configured in chapter 6.5.1.1 - "Main window "Manual"" under "Actual values of the current process" in the dialog box "Select actual value". NOTE The comparative pressure measurement can be activated or deactivated by pressing the button in the dialog box.
ALPHA 1-4 LSC& ALPHA 2-4 LSC& 6 Operation Fig. 62: Information concerning the program template (here: a recipe for nutrient media/bacteria) After the conformation of the information, the program template will be displayed. • Similar to a blank program, sections can be added or deleted and the set values can be adapted accordingly. Pos: 144 /01 0 Univ ersal mod ule/ Lee rzeile @ 0\ mo d_12 021 162 445 00_ 0.
ALPHA 1-4 LSC& ALPHA 2-4 LSC& 6 Operation Pos: 147 /20 0 Ch rist/3 60 G T-BA L abo r-Pilot (STANDARDMODU LE)/0 60 Bet rieb/ LSCplus/ 060 -00 50- 003 3-0 030 Prog ra mm k opie ren @ 6\ mod _12 991 427 5593 6_6 8.d ocx @ 3673 5 @ 4 @ 1 6.5.3.3 Pos: 148 /01 0 Univ ersal mod ule/ Copying a program If a new program is to be created based on an already existing program, the already existing program can be copied. A free program storage location must be available for this purpose.
ALPHA 1-4 LSC& ALPHA 2-4 LSC& 6 Operation Fig. 64: The freeze-drying process can be started with the aid of the button “Program start”. NOTE Pos: 150 /01 0 Univ ersal mod ule/ Lee rzeile @ 0\ mo d_12 021 162 445 00_ 0.doc x @ 1 14 @ @ 1 Pos: 151 /01 0 Univ ersal mod ule/ Lee rzeile @ 0\ mo d_12 021 162 445 00_ 0.doc x @ 1 14 @ @ 1 • During the freeze-drying process, the description of the active program can also be called up from the main window "Program" and via the button "Info".
ALPHA 1-4 LSC& ALPHA 2-4 LSC& 6 Operation Pos: 154 /20 0 Ch rist/3 60 G T-BA L abo r-Pilot (STANDARDMODU LE)/0 60 Bet rieb/ LSCplus/ 060 -00 60 Optio nale Erw eite run gen Lab or- -- --- --- -- --- -- --- -- --- --- -- @ 6\ mod _12 991 427 5742 0_6 8.d ocx @ 367 67 @ 2 @ 1 6.6 Optional extensions Comparative pressure measurement see also chapter 6.5.3.1 - "Creating a program", button ">>more" During the sublimation, i.e.
ALPHA 1-4 LSC& ALPHA 2-4 LSC& 6 Operation Lyo Control LCplus measuring system The Lyo Control LCplus measuring system can be used to determine the crystallisation state of the product. In the liquid state, the electrical resistance is very low. During the freezing process, the resistance increases. The LyoRx control sensor measures the electrical resistance.
ALPHA 1-4 LSC& ALPHA 2-4 LSC& 7 Malfunctions and error correction Pos: 160 /20 0 Ch rist/3 60 G T-BA L abo r-Pilot (STANDARDMODU LE)/0 70 Stö run gen und Fe hlers uche /07 0 Stö run gen und Fe hlers uche == == === == == === == == === == == == @ 6\ mod _129 913 751 409 1_6 8.doc x @ 3 511 2 @ 1 @ 1 7 Malfunctions and error correction Malfunctions are displayed in the dialog box "Process & equipment messages" (see chapter 7.2 - "Process and error messages").
ALPHA 1-4 LSC& ALPHA 2-4 LSC& 7 Malfunctions and error correction Type of error Possible reason Correction The displayed vacuum value is not correct • Incorrect calibration • • The vacuum sensor is soiled (e.g. due to water residues) The vacuum sensor is defective. • • Calibrate the vacuum sensor (see the separate operating instructions of the vacuum sensor). Clean the vacuum sensor. • Check the vacuum display with the aid of a reference device (if available). • see chapter 7.1.2.
ALPHA 1-4 LSC& ALPHA 2-4 LSC& 7 Malfunctions and error correction Pos: 167 /20 0 Ch rist/3 60 G T-BA L abo r-Pilot (STANDARDMODU LE)/0 70 Stö run gen und Fe hlers uche /07 0-0 010 -00 20 Kei n au sreic hend es Vak uum @ 6\ mod _12 991 375 151 07_ 68.d ocx @ 351 36 @ 3 @ 1 7.1.2 Insufficient vacuum The vacuum checks must be carried out when the ice condenser is frozen. NOTE Pos: 168 /01 0 Univ ersal mod ule/ Lee rzeile @ 0\ mo d_12 021 162 445 00_ 0.
ALPHA 1-4 LSC& ALPHA 2-4 LSC& 7 Malfunctions and error correction Pos: 171 /20 0 Ch rist/3 60 G T-BA L abo r-Pilot (STANDARDMODU LE)/0 70 Stö run gen und Fe hlers uche /07 0-0 010 -00 20- 0020 Belüf tun gsven til, Me dien abla ufven til @ 6\ mo d_12 991 375 161 22_ 68.d ocx @ 351 52 @ 4 @ 1 7.1.2.2 Pos: 172 /01 0 Univ ersal mod ule/ Aeration valve, media drain valve A malfunction of the aeration valve or the media drain valve may have several causes.
ALPHA 1-4 LSC& ALPHA 2-4 LSC& 7 Malfunctions and error correction Pos: 179 /20 0 Ch rist/3 60 G T-BA L abo r-Pilot (STANDARDMODU LE)/0 70 Stö run gen und Fe hlers uche /07 0-0 010 -00 30 Eisko nde nsat orte mp erat ur Alp ha bis Delta @ 6\ mod _12 991 375 173 10_ 68.d ocx @ 351 76 @ 3 @ 1 7.1.3 Insufficient ice condenser temperature Ensure sufficient ventilation. Do not place any paper, cloth, or similar material behind or under the unit, since otherwise the air circulation will be impaired.
ALPHA 1-4 LSC& ALPHA 2-4 LSC& 7 Malfunctions and error correction Pos: 183 /20 0 Ch rist/3 60 G T-BA L abo r-Pilot (STANDARDMODU LE)/0 70 Stö run gen und Fe hlers uche /07 0-0 030 Kont akt im S ervice fall_L abo r-RVC @ 6\m od_ 129 913 7517 982 _68 .docx @ 35 192 @ 2 @ 1 7.3 Service contact In the event of queries, malfunctions, or spare part enquiries: From Germany • Use the service request form at www.martinchrist.
ALPHA 1-4 LSC& ALPHA 2-4 LSC& 8 Maintenance and service Pos: 186 /20 0 Ch rist/3 60 G T-BA L abo r-Pilot (STANDARDMODU LE)/0 80 Wa rtun g u nd In stan dhalt ung/ 080 Wa rtun g un d Ins tan dhalt ung == === == == === == == === == == == == @ 6\m od_ 129 913 772 5871 _68 .docx @ 3 520 1 @ 1 @ 1 8 Maintenance and service The freeze-dryer and the accessories are subject to high mechanical stress. Thorough maintenance performed by the user extends the service life and prevents premature failure.
ALPHA 1-4 LSC& ALPHA 2-4 LSC& 8 Maintenance and service Pos: 193 /20 0 Ch rist/3 60 G T-BA L abo r-Pilot (STANDARDMODU LE)/0 80 Wa rtun g u nd In stan dhalt ung/ 080 -00 10- 001 0-0 010 Eiskon dens ato rkam me r @ 6 \mo d_1 299 137 726 840 _68. docx @ 35 225 @ 4 @ 1 8.1.1.1 Pos: 194 /01 0 Univ ersal mod ule/ Ice condenser chamber Before each start-up, ensure that the ice condenser chamber is free from water residues. • Open the media drain valve to drain off any liquid. Then, close the valve.
ALPHA 1-4 LSC& ALPHA 2-4 LSC& 8 Maintenance and service • Reinsert the valve core. • Put the freeze-dryer into operation again. If the vacuum is still insufficient, the freeze-dryer must be checked by qualified specialist personnel (see chapter 7.3 - "Service contact"). Pos: 198 /01 0 Univ ersal mod ule/ Lee rzeile @ 0\ mo d_12 021 162 445 00_ 0.
ALPHA 1-4 LSC& ALPHA 2-4 LSC& 8 Maintenance and service Pos: 203 /20 0 Ch rist/3 60 G T-BA L abo r-Pilot (STANDARDMODU LE)/0 80 Wa rtun g u nd In stan dhalt ung/ 080 -00 10- 003 0 Öl neb elabsc heid er (Auspuf ffilter ) @ 6\m od_ 129 913 7728 465 _68 .docx @ 3 5265 @ 3 @ 1 8.1.
ALPHA 1-4 LSC& ALPHA 2-4 LSC& 8 Maintenance and service Pos: 207 /20 0 Ch rist/3 60 G T-BA L abo r-Pilot (STANDARDMODU LE)/0 80 Wa rtun g u nd In stan dhalt ung/ 080 -00 10- 005 0 Zub ehö r @ 6\m od_1 299 137 729 121 _68. docx @ 35 281 @ 3 @ 1 8.1.5 Accessories For the care of the accessories, special safety measures must be considered as these are measures that will ensure operational safety at the same time.
ALPHA 1-4 LSC& ALPHA 2-4 LSC& 8 Maintenance and service Pos: 211 /20 0 Ch rist/3 60 G T-BA L abo r-Pilot (STANDARDMODU LE)/0 80 Wa rtun g u nd In stan dhalt ung/ 080 -00 30 Inst and haltu ngsa rbeit en Labo r-RVC @ 6\ mod_ 129 913 772 984 0_6 8.docx @ 3 529 7 @ 2 @ 1 8.3 Service In the event of service work that requires the removal of the panels, there is a risk of electric shock or mechanical injury. Only qualified specialist personnel is authorised to perform this service work.
ALPHA 1-4 LSC& ALPHA 2-4 LSC& 8 Maintenance and service Pos: 213 /20 0 Ch rist/3 60 G T-BA L abo r-Pilot (STANDARDMODU LE)/0 80 Wa rtun g u nd In stan dhalt ung/ 080 -00 40 Rückse ndu ng defek ter Teile @ 6\ mo d_1 2991 377 305 12_ 68.d ocx @ 353 13 @ 2 @ 1 8.4 Return of defective parts Although we exercise great care during the production of our products, it may be necessary to return a unit or accessory to the manufacturer.
ALPHA 1-4 LSC& ALPHA 2-4 LSC& 9 Disposal Pos: 216 /20 0 Ch rist/3 60 G T-BA L abo r-Pilot (STANDARDMODU LE)/0 90 Ents org ung/ 090 Ents org ung === == == == === == == === == == === == == === == == === == @ 6\ mod _12 991 379 500 07_ 68.d ocx @ 353 22 @ 1 @ 1 9 Disposal Pos: 217 /20 0 Ch rist/3 60 G T-BA L abo r-Pilot (STANDARDMODU LE)/0 90 Ents org ung/ 090 -00 10 Entso rgu ng d er G efri ertr ockn ungs anlag e @ 6\m od_ 1299 137 950 350 _68. docx @ 35 330 @ 2 @ 1 9.
ALPHA 1-4 LSC& ALPHA 2-4 LSC& 10 Technical data Pos: 222 /20 0 Ch rist/3 61 G T-BA L abo r-Pilot (PROJEKTE)/Alph a 1 -4_ 2-4 LSCplus/ 100 Tec hnisch e Dat en/ 100 Te chnisc he Da ten Alp ha 1 -4/ 2-4 LSCplus == === == == === == == == === == @ 5\ mod _12 982 843 7600 0_6 8.
ALPHA 1-4 LSC& ALPHA 2-4 LSC& 10 Technical data Connection requirements (without vacuum pump and accessories) Alpha 1-4 LSCplus Alpha 2-4 LSCplus Electrical connection: 1 x 230V / 50-60 Hz 1 x 230V / 50-60 Hz Protection class: I I IP protection category according to DIN 60529: 11 11 Nominal power: 0.9 kVA 1.62 kVA Nominal current: 4.0 A 7.0 A Mains fuse: 10 A F 12 A F Pressure control valve connection: 230 V, 50/60 Hz, 20 VA max. 230 V, 50/60 Hz, 20 VA max.
ALPHA 1-4 LSC& ALPHA 2-4 LSC& 10 Technical data Special equipment: water cooling system Alpha 1-4 LSCplus Alpha 2-4 LSCplus Part number: 102143 102144 Cooling water consumption: max. 0.16 m /h max. 0.20 m3/h Heat carried off via the cooling water: 1.1 kW 1.
ALPHA 1-4 LSC& ALPHA 2-4 LSC& 11 Appendix Pos: 231 /20 0 Ch rist/3 60 G T-BA L abo r-Pilot (STANDARDMODU LE)/1 10 Anh ang /011 0 Anh ang == == === == == == === == == === == == === == == === == == === == == = @ 6\mo d_1 299 138 116 328 _68. docx @ 35 428 @ 1 @ 1 11 Appendix Pos: 232 /20 0 Ch rist/3 60 G T-BA L abo r-Pilot (STANDARDMODU LE)/1 10 Anh ang /011 0-0 010 M athe matisc he Zusa mm enh äng e @ 6 \mo d_1 299 138 0925 17_ 68. docx @ 35 388 @ 2 @ 1 11.
ALPHA 1-4 LSC& ALPHA 2-4 LSC& 11 Appendix Pos: 234 /20 0 Ch rist/3 61 G T-BA L abo r-Pilot (PROJEKTE)/Alph a 1 -4_ 2-4 LSCplus/ 110 A nha ng/0 110 -00 20 Ku rzbe dien ungs anleit ung Alp ha @ 5\ mod_ 129 829 314 106 2_6 8.doc x @ 3 425 5 @ 2 @ 1 11.2 Brief operating instructions Functional and operating elements: 1 2 3 Ice condenser chamber with an internal ice condenser Aeration valve Media drain valve Fig.
ALPHA 1-4 LSC& ALPHA 2-4 LSC& 11 Appendix 8 9 Operating panel Mains power switch Fig. 74: Front and right side of the freeze-dryer 10 Touchpanel Fig. 75: Operating panel with touchpanel Version 01/2011, Rev. 1.
ALPHA 1-4 LSC& ALPHA 2-4 LSC& 11 Appendix 11 Vacuum connection 12 Name plate 13 Heat exchanger of the refrigeration unit 14 Data interface 15 Electrical connection of the vacuum sensor 16 Connection of the vacuum sensor 17 Option: USB port 18 Power supply of the vacuum pump 19 Power supply of the pressure control valve 20 Mains fuse 21 Mains cable 22 Equipotential bonding screw Fig.
ALPHA 1-4 LSC& ALPHA 2-4 LSC& 11 Appendix 3 Close the media drain valve and install the base plate. 4 Switch the unit on 20 to 30 minutes prior to the start of the drying process in order to let the vacuum pump warm up. 5 Place the plate rack on the base plate. 6 Transport the frozen samples as quickly as possible from the deepfreeze to the freeze-dryer and place them on the shelves.
ALPHA 1-4 LSC& ALPHA 2-4 LSC& 11 Appendix 17 Drain the defrosting water via the media drain valve on the left-hand side of the unit. To do so, connect a hose to the hose connector and collect the defrosting water in a suitable vessel. 18 Keep the freeze-dryer open (i.e. without the lid or drying chamber) when it is not in use so that moisture can evaporate. This increases the service life of the vacuum sensor. Step-by-step instructions – drying in a flask 1 Freeze the sample separately, e.g.
ALPHA 1-4 LSC& ALPHA 2-4 LSC& 11 Appendix 9 Switch the vacuum pump off and aerate the drying chamber via the media drain valve or via a rubber valve. 10 Switch the unit off by actuating the mains power switch and take the product out of the freeze-dryer. 11 Switch the unit on again and start the defrosting process (button "Operating mode: select/start" – "Defrosting"). Ensure that no water gets into the pipe connection of the vacuum pump or vacuum sensor.
ALPHA 1-4 LSC& ALPHA 2-4 LSC& 11 Appendix Pos: 236 /20 0 Ch rist/3 61 G T-BA L abo r-Pilot (PROJEKTE)/Alph a 1 -4_ 2-4 LSCplus/ 110 A nha ng/0 110 -03 0 Kon for mitäts erklä ru ng Alph a @ 7 \mo d_1 305 097 320 939 _68. docx @ 41 488 @ 2 @ 1 11.3 Pos: 237 /01 0 Univ ersal mod ule/ 96 EC declaration of conformity Sei tenwe chsel @ 0\ mod _12 021 1624 431 2_0 .docx @ 1 05 @ @ 1 Version 01/2011, Rev. 1.
ALPHA 1-4 LSC& ALPHA 2-4 LSC& 11 Appendix Pos: 238 /20 0 Ch rist/3 60 G T-BA L abo r-Pilot (STANDARDMODU LE)/1 10 Anh ang /011 0-0 040 Spa nnu ngsriss - u nd Ch emik alienb estä ndigk eit Plexiglas @ 1 4\m od_1 352 961 626 395 _68. docx @ 75 126 @ 2 @ 1 11.4 Resistance to stress cracking an chemical influences "Plexiglas" Version 01/2011, Rev. 1.
ALPHA 1-4 LSC& ALPHA 2-4 LSC& 11 Appendix 98 Version 01/2011, Rev. 1.
ALPHA 1-4 LSC& ALPHA 2-4 LSC& 11 Appendix Version 01/2011, Rev. 1.
ALPHA 1-4 LSC& ALPHA 2-4 LSC& 11 Appendix 100 Version 01/2011, Rev. 1.
ALPHA 1-4 LSC& ALPHA 2-4 LSC& 11 Appendix Version 01/2011, Rev. 1.
ALPHA 1-4 LSC& ALPHA 2-4 LSC& 11 Appendix 102 Version 01/2011, Rev. 1.
ALPHA 1-4 LSC& ALPHA 2-4 LSC& 11 Appendix Version 01/2011, Rev. 1.
ALPHA 1-4 LSC& ALPHA 2-4 LSC& 11 Appendix 104 Version 01/2011, Rev. 1.
ALPHA 1-4 LSC& ALPHA 2-4 LSC& 11 Appendix Version 01/2011, Rev. 1.
ALPHA 1-4 LSC& ALPHA 2-4 LSC& 11 Appendix 106 Version 01/2011, Rev. 1.
ALPHA 1-4 LSC& ALPHA 2-4 LSC& 11 Appendix Version 01/2011, Rev. 1.
ALPHA 1-4 LSC& ALPHA 2-4 LSC& 11 Appendix 108 Version 01/2011, Rev. 1.
ALPHA 1-4 LSC& ALPHA 2-4 LSC& 11 Appendix Version 01/2011, Rev. 1.
ALPHA 1-4 LSC& ALPHA 2-4 LSC& 11 Appendix 110 Version 01/2011, Rev. 1.
ALPHA 1-4 LSC& ALPHA 2-4 LSC& 11 Appendix Version 01/2011, Rev. 1.
ALPHA 1-4 LSC& ALPHA 2-4 LSC& 11 Appendix 112 Version 01/2011, Rev. 1.
ALPHA 1-4 LSC& ALPHA 2-4 LSC& 11 Appendix Pos: 239 /01 0 Univ ersal mod ule/ Ab schnitt swechs el @ 0 \mo d_1 202 124 514 062_ 0.d ocx @ 418 @ @ 1 Pos: 240 /01 0 Univ ersal mod ule/ Sei tenwe chsel @ 0\ mod _12 021 1624 431 2_0 .docx @ 1 05 @ @ 1 Version 01/2011, Rev. 1.
ALPHA 1-4 LSC& ALPHA 2-4 LSC& 11 Appendix Pos: 241 /01 0 Univ ersal mod ule/9 00 Gl ossa r GT La bor == === == == === == == === == == == === == == === == == === == @ 3\ mod _12 849 666 568 22_ 68.d ocx @ 247 84 @ 1 @ 1 114 Version 01/2011, Rev. 1.
ALPHA 1-4 LSC& ALPHA 2-4 LSC& 12 Glossary 12 Glossary Desorption Desorption (from Latin de-sorbere, sorbere = sup up, suck in) describes a phenomenon whereby molecules are released from the surface of a solid. In order to be able to desorb, the particle must have, or be provided with, a sufficient amount of energy in order to overcome the binding energy. Eutectic point The eutectic point is the point at which a homogenous mixture (e.g.
ALPHA 1-4 LSC& ALPHA 2-4 LSC& 12 Glossary Reference designator During the service life of industrial systems, a standardised reference designation system is required for the planning, design, realisation, maintenance, and disassembly stages in order to be able at all times to identify every single component within the system in an unambiguous manner. The reference designators) are affixed to the components and entered into the technical documentation (e.g. circuit diagrams).
ALPHA 1-4 LSC& ALPHA 2-4 LSC& Index 13 Index A Access protection....................................... 49 Accessories ................................... 10, 25, 82 Accident prevention ................................... 23 Actual values of the current process .......... 38 Administration ............................................ 47 Aeration ..................................................... 57 Aeration valve .......................... 11, 32, 87, 90 Aeration valve, cleaning and care ..............
ALPHA 1-4 LSC& ALPHA 2-4 LSC& Index Disinfection of the drying chamber and accessories ............................................ 82 Displayed vacuum value is not correct ....... 73 Disposal of the freeze-dryer ....................... 85 Disposal of the packaging .......................... 85 Double-chamber method.......................... 115 Double-chamber method (Process B) ........ 46 Double-chamber method (Process B) – LyoCube ................................................. 46 Drying chamber......
ALPHA 1-4 LSC& ALPHA 2-4 LSC& Index LYO CHAMBER GUARD splinter protection film ......................................................... 79 Lyo Control LCplus measuring system ....... 71 LyoLogplus data logging software ................ 71 M Main drying ................................................ 19 Main window "?"......................................... 56 Main window "Manual" ............................... 37 Main window "Options" .............................. 45 Main window "Program" ...........
ALPHA 1-4 LSC& ALPHA 2-4 LSC& Index Process and error messages ..................... 76 Program list................................................ 44 Program sections ....................................... 60 Program templates..................................... 66 Protection class.......................................... 87 Protection of the environment .................... 23 Protective gloves........................................ 25 R Radioactive substances .......................
ALPHA 1-4 LSC& ALPHA 2-4 LSC& Index Vacuum pump oil change........................... 54 Vacuum pump warm-up ............................. 62 Vacuum pump, cleaning and care .............. 80 Vacuum sensor ........................ 32, 75, 81, 87 Vapour pressure curve above ice ............... 16 Vapour pressure curve for ice and water.... 39 Ventilation ............................................ 31, 76 Viewing or editing the set values ................ 58 Version 01/2011, Rev. 1.