Manual

18
OVERLAY DOOR PANEL INSTALLATION
Step 4: Assemble the panel to the door
The preferred method of attaching the panel to the door
is to clamp the panel to the door so it cannot move while
drilling the screw pilot holes. Use bar clamps or "C" clamps
with pads on the clamping surfaces that will not mar the
panel or the door. The custom overlay panel should be
ush with the top of the door and centered along the width
of the door. See Figure 12a. Drill holes through the gasket
extrusion using the 10 holes as pilot holes. Use the drill
size from the chart in Table "C", being careful not to drill
through the front surface of the panel, drill no deeper than
1
⁄2" (12.7 mm) deep. If the overlay panel is thinner than
5
⁄8" (16 mm) thick shorter screws will have to be obtained.
Fasten the panel to the door with the 10 screws provided in
the literature pack. (See Figure 22a). Remove the clamps
and replace the gasket in the gasket extrusion channels of
the door. Some force may be required to seat the gasket
into the channels. Be sure the gasket corners are seated
properly.
MODEL
DOOR
DESCRIPTION DIM "A"
ML15RAP*RP Solid, Right Hand
30
11
⁄32" (77.1 cm)
ML15RAP*LP Solid, Left Hand
ML15BCF*RP Glass, Right Hand
ML15BCF*LP Glass, Left Hand
ML15BCP*RP Solid, Right Hand
ML15BCP*LP Solid, Left Hand
ML24RAP*RP Solid, Right Hand
ML24RAP*LP Solid, Left Hand
ML24BRF*RP Glass, Right Hand
ML24BRF*LP Glass, Left Hand
ML24BRP*RP Solid, Right Hand
ML24BRP*LP Solid, Left Hand
MA24BRF*RP
Glass, Right Hand
with Lock
27
23
⁄32" (70.4 cm)
MA24BRF*LP
Glass, Left Hand
with Lock
MA24RAP*RP
Solid, Right Hand
with Lock
MA24RAP*LP
Solid, Left Hand
with Lock
Table C
Table D
Material Type #10 Wood Screw
Hardwood
1
⁄8" (3.2 mm) Diameter. Pilot Hole
Softwood
7
⁄64 (2.8 mm) Diameter. Pilot Hole