Dimensions Guide

Overlay Panels
14
!
CAUTION
1
5
32"
(2.9 cm)
Figure 17
Right Hand Hinged Door
24" (61 cm) wide appliance
Figure 18
Right Hand Hinged Door
24" (61 cm) wide appliance
OVERLAY DOOR PANEL INSTALLATION
1" (2.5 cm) diameter
x
1
4" (6 mm) deep
4 places
Clearance
for hinge
at top and
bottom
2"
(5.1 cm)
3
11
16"
(9.4 cm)
1
1
2"
(3.8 cm)
typical
1
4"
(6 mm)
Deep
Hinge side of door
Clearance for
screw head,
4 places
30
11
32"
(77.1 cm)
1
11
16"
(4.3 cm)
23
3
4"
(60.3 cm)
3
1
8"
(7.9 cm)
Top of door
Step 4: Assemble the panel to the door
The preferred method of attaching the panel to the door
is to clamp the panel to the door so it cannot move while
drilling the screw pilot holes. Use bar clamps or "C" clamps
with pads on the clamping surfaces that will not mar the
panel or the door. The custom overlay panel should be
ush with the top of the door and centered along the width
of the door. See Figure 10a. Drill holes through the gasket
extrusion using the 10 holes as pilot holes. Use the drill
size from the chart in Table "C", being careful not to drill
through the front surface of the panel, drill no deeper than
1
2" (12.7 mm) deep. If the overlay panel is thinner than
5
8" (16 mm) thick shorter screws will have to be obtained.
Fasten the panel to the door with the 10 screws provided in
the literature pack. (See Figure 19a). Remove the clamps
and replace the gasket in the gasket extrusion channels of
the door. Some force may be required to seat the gasket
into the channels. Be sure the gasket corners are seated
properly.
Material Type #10 Wood Screw
Hardwood
1
8" (3.2 mm) Diameter. Pilot Hole
Softwood
7
64 (2.8 mm) Diameter. Pilot Hole
Table C
Weight of overlay door panel must not exceed 15
pounds (6.8 kg) for a solid door model or 10 pounds
(4.5 kg) for a glass door model.
3
1
8"
(7.9 cm)
1
3
4"
(4.4 cm)
4
1
8"
(10.5 cm)
1
4" (6 mm)
radius is
permissible
This side
to door
3
1
8"
(7.9 cm)
3
27
32"
(9.8 cm)
1
3
16"
(3 cm)
14"
(35.6 cm)
4
7
8"
(12.4 cm)
For comprehensive installation instructions,
please visit www.marvelrefrigeration.com
18
OVERLAY DOOR PANEL INSTALLATION
Step 4: Assemble the panel to the door
The preferred method of attaching the panel to the door
is to clamp the panel to the door so it cannot move while
drilling the screw pilot holes. Use bar clamps or "C" clamps
with pads on the clamping surfaces that will not mar the
panel or the door. The custom overlay panel should be
ush with the top of the door and centered along the width
of the door. See Figure 12a. Drill holes through the gasket
extrusion using the 10 holes as pilot holes. Use the drill
size from the chart in Table "C", being careful not to drill
through the front surface of the panel, drill no deeper than
1
2" (12.7 mm) deep. If the overlay panel is thinner than
5
8" (16 mm) thick shorter screws will have to be obtained.
Fasten the panel to the door with the 10 screws provided in
the literature pack. (See Figure 22a). Remove the clamps
and replace the gasket in the gasket extrusion channels of
the door. Some force may be required to seat the gasket
into the channels. Be sure the gasket corners are seated
properly.
MODEL
DOOR
DESCRIPTION DIM "A"
ML15RAP*RP Solid, Right Hand
30
11
32" (77.1 cm)
ML15RAP*LP Solid, Left Hand
ML15BCF*RP Glass, Right Hand
ML15BCF*LP Glass, Left Hand
ML15BCP*RP Solid, Right Hand
ML15BCP*LP Solid, Left Hand
ML24RAP*RP Solid, Right Hand
ML24RAP*LP Solid, Left Hand
ML24BRF*RP Glass, Right Hand
ML24BRF*LP Glass, Left Hand
ML24BRP*RP Solid, Right Hand
ML24BRP*LP Solid, Left Hand
MA24BRF*RP
Glass, Right Hand
with Lock
27
23
32" (70.4 cm)
MA24BRF*LP
Glass, Left Hand
with Lock
MA24RAP*RP
Solid, Right Hand
with Lock
MA24RAP*LP
Solid, Left Hand
with Lock
Table C
Table D
Material Type #10 Wood Screw
Hardwood
1
8" (3.2 mm) Diameter. Pilot Hole
Softwood
7
64 (2.8 mm) Diameter. Pilot Hole
18
OVERLAY DOOR PANEL INSTALLATION
Step 4: Assemble the panel to the door
The preferred method of attaching the panel to the door
is to clamp the panel to the door so it cannot move while
drilling the screw pilot holes. Use bar clamps or "C" clamps
with pads on the clamping surfaces that will not mar the
panel or the door. The custom overlay panel should be
ush with the top of the door and centered along the width
of the door. See Figure 12a. Drill holes through the gasket
extrusion using the 10 holes as pilot holes. Use the drill
size from the chart in Table "C", being careful not to drill
through the front surface of the panel, drill no deeper than
1
2" (12.7 mm) deep. If the overlay panel is thinner than
5
8" (16 mm) thick shorter screws will have to be obtained.
Fasten the panel to the door with the 10 screws provided in
the literature pack. (See Figure 22a). Remove the clamps
and replace the gasket in the gasket extrusion channels of
the door. Some force may be required to seat the gasket
into the channels. Be sure the gasket corners are seated
properly.
MODEL
DOOR
DESCRIPTION DIM "A"
ML15RAP*RP Solid, Right Hand
30
11
32" (77.1 cm)
ML15RAP*LP Solid, Left Hand
ML15BCF*RP Glass, Right Hand
ML15BCF*LP Glass, Left Hand
ML15BCP*RP Solid, Right Hand
ML15BCP*LP Solid, Left Hand
ML24RAP*RP Solid, Right Hand
ML24RAP*LP Solid, Left Hand
ML24BRF*RP Glass, Right Hand
ML24BRF*LP Glass, Left Hand
ML24BRP*RP Solid, Right Hand
ML24BRP*LP Solid, Left Hand
MA24BRF*RP
Glass, Right Hand
with Lock
27
23
32" (70.4 cm)
MA24BRF*LP
Glass, Left Hand
with Lock
MA24RAP*RP
Solid, Right Hand
with Lock
MA24RAP*LP
Solid, Left Hand
with Lock
Table C
Table D
Material Type #10 Wood Screw
Hardwood
1
8" (3.2 mm) Diameter. Pilot Hole
Softwood
7
64 (2.8 mm) Diameter. Pilot Hole
15
Step 2: Remove the door gasket
With the door laying on a at surface and starting at a
corner of the door remove the magnetic door gasket from
the interior side of the door, see Figure 12. Set the gasket
aside on a at surface.
There are 10 holes in the gasket retainer extrusions, (3 on
each side and 2 at the top and bottom which are used to
fasten the panel to the front of the door. The screws are
provided in the literature pack along with the door lock,
which is provided on certain models.
Figure 11
Press and hold down this
tab on the wire connec-
tor and pull the connector
apart.
Figure 12
Figure 12a
Overlay panel
ush with top
of door.
Holes in
gasket
retainer.
Magnetic Gasket
remove starting at a
corner, grasp and pull
away from the door.
OVERLAY DOOR PANEL INSTALLATION
Step 3: Cut and drill the overlay panel
Depending on your model cut the overlay door panel to the
dimensions shown in Figures 13 to 20. Also see Table "D"
for the height dimension and door styles. The window cut
out is for glass door models only. If your appliance has a
lock also drill the lock hole in the panel, see Figure 22.
Overlay panel to
be centered on
width of door.
15
Step 2: Remove the door gasket
With the door laying on a at surface and starting at a
corner of the door remove the magnetic door gasket from
the interior side of the door, see Figure 12. Set the gasket
aside on a at surface.
There are 10 holes in the gasket retainer extrusions, (3 on
each side and 2 at the top and bottom which are used to
fasten the panel to the front of the door. The screws are
provided in the literature pack along with the door lock,
which is provided on certain models.
Figure 11
Press and hold down this
tab on the wire connec-
tor and pull the connector
apart.
Figure 12
Figure 12a
Overlay panel
ush with top
of door.
Holes in
gasket
retainer.
Magnetic Gasket
remove starting at a
corner, grasp and pull
away from the door.
OVERLAY DOOR PANEL INSTALLATION
Step 3: Cut and drill the overlay panel
Depending on your model cut the overlay door panel to the
dimensions shown in Figures 13 to 20. Also see Table "D"
for the height dimension and door styles. The window cut
out is for glass door models only. If your appliance has a
lock also drill the lock hole in the panel, see Figure 22.
Overlay panel to
be centered on
width of door.
19
Step 5: Assemble lock parts
Two (2) lock extensions are provided with the lock. Use
the longer extension for
3
4" thick overlay panels and the
shorter one for
5
8" thick overlay panels. Assemble the lock
extension, cam stop washer, spring washer, and set screw
to the lock as shown in Figure 21 and 23.
Install this lock assembly into the lock hole in the overlay
panel and secure with the retaining nut on the back side
with a 15 mm socket and ratchet. Make sure the key slot in
the front of the lock is vertical.
OVERLAY DOOR PANEL INSTALLATION
17
32"
(13.7 mm)
3
1
/2"
(89 mm)
1
2" (13 mm) diameter drill
through door panel, from
other side (see detail
above)
13
16" (20.5 mm)
counter bore,
7
16" (11 mm)
deep.
Hinge side of door
Counter bore
lock hole
on back side.
Step 6: Install lock cam
Attach the lock cam to the back of the lock assembly with
the phillips head screw provided. Orient the lock cam verti-
cally when installing on the lock.
SECTION A-A
SCALE 1 : 1
LOCK
NUT
BRASS EXTENSION
CAM
PHILLIPS SCREW
13/16 COUNTER
BORE 7/16 DEEP
1/2 HOLE
3/4 INCH
WOOD PANEL
SPRING WASHER
INNER
DOOR
Figure 21
Figure 22a
#10 x 1/2"
screw
Figure 22
17
Figure 18
Left Hand Hinged Door
24" (61 cm) wide appliance
!
CAUTION
OVERLAY DOOR PANEL INSTALLATION
Weight of overlay door panel must not
exceed 15 pounds (6.8 kg) for a solid
door model or 10 pounds (4.5 kg) for a
glass door model.
Figure 20
Right Hand Hinged Door
24" (61 cm) wide appliance
23
3
4"
(60.3 cm)
1" (2.5 cm) diameter
x
1
4" (6 mm) deep
4 places
4
7
8"
(12.4 cm)
3
27
32"
(9.8 cm)
1
3
16"
(3 cm)
14"
(35.6 cm)
1
4" (6 mm)
radius is
permissible
3
1
8"
(7.9 cm)
1
3
4"
(4.4 cm)
3
1
8"
(7.9 cm)
3
1
8"
(7.9 cm)
"A"
(See Table D)
2"
(5.1 cm)
3
11
16"
(9.4 cm)
4
1
8"
(10.5 cm)
1
1
2"
(3.8 cm)
typical
1
4"
(6 mm)
Deep
1
11
16"
(4.3 cm)
Hinge side of door
Top of door
Clearance for hinge
at top and bottom
Clearance for hinge
at top and bottom
Clearance for
screw head,
4 places
Figure 17
Left Hand Hinged Door
24" (61 cm) wide appliance
23
3
4"
(60.3 cm)
1" (2.5 cm) diameter
x
1
4" (6 mm) deep
4 places
4
7
8"
(12.4 cm)
3
27
32"
(9.8 cm)
1
3
16"
(3 cm)
14"
(35.6 cm)
1
4" (6 mm)
radius is
permissible
3
1
8"
(7.9 cm)
3
1
8"
(7.9 cm)
3
1
8"
(7.9 cm)
1
3
4"
(4.4 cm)
"A"
(See Table D)
2"
(5.1 cm)
3
11
16"
(9.4 cm)
4
1
8"
(10.5 cm)
1
1
2"
(3.8 cm)
typical
1
4"
(6 mm)
Deep
1
11
16"
(4.3 cm)
Hinge side of door
Top of door
Clearance for
screw head,
4 places
Figure 19
Right Hand Hinged Door
24" (61 cm) wide appliance
This side
facing interior
This side
facing interior
1
5
32"
(2.9 cm)
1
5
32"
(2.9 cm)
17
Figure 18
Left Hand Hinged Door
24" (61 cm) wide appliance
!
CAUTION
OVERLAY DOOR PANEL INSTALLATION
Weight of overlay door panel must not
exceed 15 pounds (6.8 kg) for a solid
door model or 10 pounds (4.5 kg) for a
glass door model.
Figure 20
Right Hand Hinged Door
24" (61 cm) wide appliance
23
3
4"
(60.3 cm)
1" (2.5 cm) diameter
x
1
4" (6 mm) deep
4 places
4
7
8"
(12.4 cm)
3
27
32"
(9.8 cm)
1
3
16"
(3 cm)
14"
(35.6 cm)
1
4" (6 mm)
radius is
permissible
3
1
8"
(7.9 cm)
1
3
4"
(4.4 cm)
3
1
8"
(7.9 cm)
3
1
8"
(7.9 cm)
"A"
(See Table D)
2"
(5.1 cm)
3
11
16"
(9.4 cm)
4
1
8"
(10.5 cm)
1
1
2"
(3.8 cm)
typical
1
4"
(6 mm)
Deep
1
11
16"
(4.3 cm)
Hinge side of door
Top of door
Clearance for hinge
at top and bottom
Clearance for hinge
at top and bottom
Clearance for
screw head,
4 places
Figure 17
Left Hand Hinged Door
24" (61 cm) wide appliance
23
3
4"
(60.3 cm)
1" (2.5 cm) diameter
x
1
4" (6 mm) deep
4 places
4
7
8"
(12.4 cm)
3
27
32"
(9.8 cm)
1
3
16"
(3 cm)
14"
(35.6 cm)
1
4" (6 mm)
radius is
permissible
3
1
8"
(7.9 cm)
3
1
8"
(7.9 cm)
3
1
8"
(7.9 cm)
1
3
4"
(4.4 cm)
"A"
(See Table D)
2"
(5.1 cm)
3
11
16"
(9.4 cm)
4
1
8"
(10.5 cm)
1
1
2"
(3.8 cm)
typical
1
4"
(6 mm)
Deep
1
11
16"
(4.3 cm)
Hinge side of door
Top of door
Clearance for
screw head,
4 places
Figure 19
Right Hand Hinged Door
24" (61 cm) wide appliance
This side
facing interior
This side
facing interior
1
5
32"
(2.9 cm)
1
5
32"
(2.9 cm)