Use and Care Manual

10) The entire door (all 6 sides) must
be completely sealed with two coats
minimum to restrict moisture
absorption and maintain the
Masonite warranty
.
11) After finishing is completed, reinstall all
hardware.
For
French Doors with wood
muntin bars, use a sharp blade
or utility knife to cut away the
protective plastic film leaving
clean edges around the lites.
Storage and Handling:
1) Deliver doors to the building site after the
plaster, drywall or concrete is dry. If doors
are stored at the job-site for more than
one week, top, bottom and side edges MUST be sealed.
Care MUST be taken to avoid edge or face damage.
2) Store flat on a level sur
face in a clean, dr
y
, well ventilated building. Protect
from dirt, water and abuse, but allow air cir
culation. Doors must be sealed
with an oil-based sealer or primer if stored for long periods.
3) Doors should not be subjected to abnormal or sudden variations in heat,
dr
yness or humidity and should not be exposed to direct sunlight.
4) Doors should be stored at least 10’ away from any heat source. Excessive
heat on one area of the door creates uneven dr
ying which results in warping
and checking on the faces.
5) Doors should be conditioned to the average prevailing humidity before
hanging. In below-zero temperatures, doors should be stored properly in a
dr
y building at normal temperatures for at least three days before hanging.
6) Handle with clean hands or gloves and do not drag doors across one another
or across other sur
faces.
9) Allow the paint to dr
y thoroughly
before applying a second coat.
Consult the paint manufacturer’s
directions for drying times.
2) PREPARATION & APPLICATION:
Doors should be allowed to acclimate to the environment where they
will be installed. This may take at least two days under average
conditions. Avoid finishing immediately after a rain or damp weather
and during periods of higher than average humidity. In very dry
conditions, the door should be finished right after the wrapping is
removed. Ensure adequate air flow around all surfaces of the door
when conditioning.
HOW TO PAINT
M
ASONITE
®
F
LUSH DOOR SERIES, MASONITE
®
M
OLDED PANEL SERIES, MASONITE
®
W
OOD
P
ANEL SERIES, MASONITE
®
F
RENCH DOOR SERIES AND LOUVER DOORS
IMPORTANT
Please read and understand the entire procedure before attempting to finish your doors.
Be sure to follow the manufacturers’ warnings on product labels.
Field finishing of wood doors can be accomplished by several methods, using a variety of materials. First, assemble all the materials needed for your door finishing project. You
will need drop cloths, paper towels, wood filler, scraper, putty knives, sandpaper, sanding block, tack cloths, stir sticks and good quality pure bristle brushes or applicators.
Your work area should be clean, dust free (avoid carpeted areas unless you cover the entire carpet with plastic), well ventilated and out of direct sunlight.
HOW TO START
When selecting tools for the job, remember that higher quality tools yield higher quality results. Black china and/or synthetic bristle brushes work best.
4) Remove handling marks by sanding lightly
with 220 grit sandpaper before applying finish.
Surface should be clean and dry, free of all dirt,
grease, glue stains and machine marks. Sand again
lightly between coats. Sanding of pre-primed doors
prior to painting is not recommended.
5) Wipe down with a tack cloth to ensure a dust free
finish.
7) For best results, paint in the following order.
For
Wood or Molded Panel Doors, start with
the door panels
❶, then the center stile ❷,
then paint the horizontal rails
❸, then the
vertical door stiles
❹.
For a
French Door, start with the grille and
then proceed to the horizontal rails and
vertical stiles.
For a W
ood Louver Door
, start with the
louvers and then proceed to the outside
stiles. W
e recommend finishing with the
door laying horizontal on a bench or
workhorses for best results. Spraying is
recommended for uniform results.
Remove any excess paint from the corners of
the panels or lite grilles by feathering with a
dry 1” brush.
8) When painting stiles and rails, use long strokes to
prevent paint from pooling where the horizontal
rails and the vertical stiles meet. Paint the four
edges last (top, bottom, left and right).
6) 6A) Masonite
®
Molded Panel Series doors are
already primed; and therefore, re-priming or
undercoating is not recommended. Certain environmental conditions are known to
adversely affect the performance of such primers and undercoaters.
6B) Apply a high quality oil-based primer on all Masonite
®
Flush Doors, W
ood Panel
Doors, French or Louver Doors prior to top-coating. Prime one section at a time,
following the diagram in step 7. For the optimal finish, be sure to read
understand and follow all paint manufacturer application and drying instructions.
1) MATERIALS REQUIRED:
Primer - A high quality oil-based primer, for use on flush, wood panel and French doors.
Paint - A high quality semi-gloss enamel.
Always follow the paint manufacturer’s instructions for the paint preparation and application.
• 3”-4” Black China or Synthetic Bristle Brush
• 1” Black China or Synthetic Bristle Brush
Use a black china bristle brush for oil-based paint and a synthetic bristle brush for
latex paint.
• 220 Grit Sandpaper and Sanding Block
• Tack cloth
Front
B
ack
Side
Edge
Side
Edge
Bottom Edge
Top Edge
STEP 4
STEP 10
STEP 7
STEP 8
Masonite Helpline 1-800-663-Door (3667)
9:00 am - 9:00 pm Monday - Saturday
10:00 am - 4:00 pm Sunday, EST
website : www
.masonite.com
Masonite
®
is a trademark of Masonite International Corporation
06-0453aHMD
Printed in USA
10/06
1249
STEP 11
3) The more care taken in preparing the surface before the paint is applied the better the results. Remove all hardware and fill any nail holes and blemishes with wood filler. If
you are finishing a French door that has muntin bars (wood grille), it is not necessary to mask the glass lites, since each one is protected with a plastic film.