Specification

Part 1: GENERAL
1.1 Scope: Subject to local building codes, this product is intended for
use in:
1.1.1 Single family dwelling interior applications.
1
.1.2 Multifamily dwelling, low-rise professional office, library and low-
rise motel interior applications.
1.1.3 Lighter use industrial building and factory, hotel, and retail sales
building interior applications.
1
.2
P
roduct Description
:
1
-3/4” side-hinged door systems manufactured
by MASONITE.
1.2.1 Door system components include: door panel(s), bifold panel(s),
door frame, hinges.
Part 2: BASIC MATERIALS
2.1 Door Panel: Masonite
®
Molded Panel doors shall be fabricated
using loose lay up assembly that includes molded wood fiber facings,
wood stiles, wood or MDF rails and particleboard core. Door facings are
to be bonded to stiles, rails and core forming a 3-ply structural
attachment. Water based latex primer used on door facings (stile and
rails per request) unless factory pre-finished.
2.1.1 Hinge preparations for 1-3/4” thick doors to be machined to
accept 4” hinges
.
Face bore(s) for cylindrical lock and deadbolt are to be
2-1/8” diameter at 2-3/4” or 2-3/8” backset.
2.1.2
Vertical edge of door to be square, beveled both sides or lock stile
only. Edge preparation should be clearly noted when the product is ordered.
2.2 Door Frame: Wood jambs shall be fabricated as a flat jamb with
doorstop applied. Hinge jamb preparations for 1-3/4” thick doors to be
machined to accepts 4” hinges. Strike jamb preparations are to be
machined for full lip cylindrical strike plate. Double door units shall
include preparations for ball catch located at the top of door on both
door panels designed to strike into the head jamb.
2.3
Hinges: (3) standard weight radius mortise hinges are
required on
doors 7’0” height or smaller & (4) on doors greater than 7’0”.
Part 3: DELIVERY, STORAGE & HANDLING
3.1 Delivery: Reasonable care shall be exercised during shipping and
handling in keeping with the decorative nature of product.
3.2
Storage & Protection: Store upright in a dry, well ventilated build-
ing or shelter at a constant temperature. Do not store in damp, freshly
plastered, drywall or concrete areas until materials have completely
dried. Doors should be stored at least 10’ away from any heat source to
help prevent uneven drying. Doors must be sealed with an oil-based
sealer or primer if stored for long periods.
Part 4: EXECUTION
4.1 Examination: Site verification of substrate conditions, which have
been previously completed, are acceptable for the product installation
instructions in accordance with manufacturer’s specifications. Verify
that door frame openings are constructed plumb, true and level before
beginning installation process. Select fasteners of adequate type,
number and quality to perform the intended functions.
4.2
Installation: Remove protective packaging just prior to installation.
Installer shall be experienced in performing work required and shall be
specialized in the installation of work similar to that required for this
project. Comply with manufacturer’s product data, including product
technical bulletins, product catalog installation instructions and product
packaging instructions for installation.
4.3
Finishes:
See Masonite - How To Paint instructions for complete fini
ishing details. Various types of materials are used in the construction of the
door system; each shall be sealed in accordance with manufacturer’
s spec
-
ifications to protect against various environmental conditions. Make sure to
completely seal and inspect all 6-surfaces (top, hinge side, bottom, lock
side, front face and back face) with two coat minimum on operable panel(s).
Finishing and/or re-finishing must be completed immediately after door has
acclimated to the environment where it is to be installed and within a maxi-
mum of 7 days. Avoid finishing after a rain or damp and during periods of
higher than average humidity. Conduct periodic inspections of all coated
surfaces to insure that door components are not exposed. Inspections
should occur at least once a year. Reseal the surface as needed.
Part 5: GENERAL PERFORMANCE
5.1 Acoustical Performance: Unit scheduled for installation in opening
requiring a specific noise control rating shall be clearly noted when
product is ordered. 1-3/4” thick Molded Panel Series door with
particleboard core sound transmission class (STC) rating is 29. (See
acoustical per
formance data for unit specific acoustical information.)
5.2
Thermal Performance: Unit scheduled for installation in opening
requiring a specific thermal rating shall be clearly noted when product is
ordered. 1-3/4” thick Molded Panel door with particleboard core at
R-value of 3.54. (See thermal performance data for unit specific thermal
information.)
5.3
Fire Resistance:
Unit scheduled for installation in openings
requiring compliance with national, state or local fire guidelines shall be
clearly noted when product is ordered. Masonite
®
1-3/4” Molded Panel
Series door panels have been evaluated for use as fire doors in 20-minute
locations. Labeling is available under the Intertek Testing services / Warnock
Hersey program. Fire doors require the use of a fire rated frame system and
must be installed in accordance with NFP
A 80 guidelines. (Please check with
manufacturer or distributor for limitations of use).
Part 6: WARRANTY
6.1 Limited 1-Year - Please check with manufacturer or distributor for
current warranty terms and conditions.
Wood
H
inge Stile
Particleboard
(Solid Core)
M
olded Wood
Fiber Facings
Optional Wood
Or MDF
Bottom Rail
Molded Panel Series
Particleboard Core
Interior Doors
Our continuing program of product improvement makes specifications,
design and product detail subject to change without notice.
© 2007 Masonite International Corporation. All Rights Reserved.
6/07 Section 8210.1
O
ptional Wood Or MDF
T
op Rail
Wood
Lock Stile

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