Instructions / Assembly

ManualsBrandsMasonite ManualsDoors & Windows36 in. x 84 in. Melrose Solid Core Primed Composite Interior Barn Door Slab with Sliding Door Hardware Kit

COMMON COMPONENTS

Right

Stopper

Left

Stopper

Top Mount

Roller

Anti-jump

Block

#8 (4.2mm x

25mm)

Floor Screws

1/4 (6mm)

Floor Anchor

Internal

Floor-Mounted

Door Guide

Wall-Mounted

Door Guide

Optional

Floor-Mounted

Door Guide

Optional

# 10 x 2-1/2

Wood Screws

For mounting

wood block for

drywall installation

TRACK COMPONENTS

78-3/4" or 83-3/4"

Track (5 holes)

Track depending

on model

Wall

Spacer

5/16" (8mm x 60mm) Carriage Bolt

and 5/16" (8mm x 25mm) Anchor

(Pre-mounted to Carriage Bolt)

For concrete wall

installation only

3/8"

Washer

5/16"

(8mm x 90mm)

Track Mount

Lag Bolts

For drywall

installation with

wood blocking

TOOLS REQUIRED

3/4" (19 mm)

1/4"

(6.3 mm)

3/8"

(10 mm)

Center to stile

or minimum

of 2" (51 mm)

(51 mm)

Tape Measure Pencil Phillips Screwdriver Cordless Drill Drill bit*

(1/8", 1/4", 5/16"

and 3/8")

Wrench

(13 mm)

Stud Finder Level Speed Square Hammer Step Ladder

* Depending on model and mounting application

NOTE: if installing in concrete, masonry bits will be needed

Look for Symbol to ID

important objective in step

Barn Door Installation Guide

BARN DOOR HARDWARE TOP MOUNT KIT

1-800-663-DOOR masonite.com

IMPORTANT

BEFORE YOU BEGIN

Read instructions fully

before starting the

installation of your barn

door. Not following the

installation instructions can

cause the unit to work in an

unsafe manner and cause

injury.

The barn door kit has been

designed to work as a total

system. Any modification

to the door or the hardware

will void the warranty and

may cause the unit to work

improperly.

The weight of the barn door

requires 2 people during

installation.

Always wear appropriate

personal protection

equipment when using tools

and follow manufacturer's

operating instructions.

When installing directly into

a non-concrete wall, do not

attempt to install the track

solely to the drywall or any

wall surface as this may not

support the weight of the

track and mounted door.

The track must be installed

onto a piece of solid wood

blocking using mounting

screws (included in some

complete kits).

Ensure the solid wood

blocking is secured into

the structural surface.

Use a stud finder where

necessary to locate studs

and secure safely.

Typical solid wood blocking

should be a 1"x4" solid wood

board the length of the track.

Summary of content (14 pages)

PAGE 1
Barn Door Installation Guide BARN DOOR HARDWARE TOP MOUNT KIT COMMON COMPONENTS IMPORTANT BEFORE YOU BEGIN 1x 1x 2x 2x 2x 2x Right Stopper Left Stopper Top Mount Roller Anti-jump Block #8 (4.2mm x 25mm) Floor Screws 1/4 (6mm) Floor Anchor 1x 2x Wall-Mounted Door Guide Floor-Mounted Door Guide Optional Optional # 10 x 2-1/2 Wood Screws The barn door kit has been designed to work as a total system.
PAGE 2
Barn Door Installation Guide BARN DOOR HARDWARE TOP MOUNT KIT HARDWARE MATCH UP GUIDE Refer to the following full scale hardware drawings to quickly match up the hardware. 1/4" (6.3 mm) 5/16" (8mm x 60mm) Carriage 1/4"Bolt 3/4" (19 mm) (6.3 mm) 3/4" (19 mm) # 10 x 2-1/2" Wood Screws 5/16" (8mm x 90mm) Track Mount Lag Bolt FIGURE 1. Roller Installation 1 Tape Measure Speed Square 1/8” (3.5 mm) ATTACHING ROLLER TO DOOR PANEL Position each roller 4" from the edge of the door and centered.
PAGE 3
Barn Door Installation Guide BARN DOOR HARDWARE TOP MOUNT KIT 3 Tape Measure MARKING TRACK LOCATION FOR CONCRETE WALL INSTALLATION FIGURE 3. Locate the position of the track Track length IF INSTALLING INTO DRYWALL PLEASE PROCEED TO STEP 6. Track length To find end location of the track, measure 3" over from edge of opening. Mark with a pencil.
PAGE 4
Door height Door + 1height 3/4” + 1 3/4” Door height + Solid wood blocking Barn Door Installation Guide from BARN DOOR HARDWARE TOP MOUNT3”KIT opening 6 Speed Square 3” from opening 3” from opening FIGURE 6. Locate the position of track Using a ladder, tape measure and speed square, find the center line position of the track by adding 1-3/4" to the door height and measuring up from the floor. Mark with a pencil. To find end location of the track, measure 3" over from opening. Mark with a pencil.
PAGE 5
Door height + 1+3/4” Door height 1 3/4” Barn Door Installation Guide BARN DOOR HARDWARE TOP MOUNT KIT 9 MOUNTING TRACK TO BOARD Minimum 2” Minimum (51 mm) 2” (51 mm) Solid wood Solid wood blocking blocking 3/8” (9.5 mm), 3/8” (9.5 mm), 1/2” (12.7 mm) 1/2” (12.7 mm) gap under the gap doorunder the door FIGURE 9. Drilling for track mounting lag bolts Drill 1/4" dia pilot holes for track mounting lag bolts into board at marked locations from Step 7.
PAGE 6
Barn Door Installation Guide BARN DOOR HARDWARE TOP MOUNT KIT 13 FLOOR-MOUNTED DOOR GUIDE INSTALLATION Used for standard doors that are grooved in the bottom of the panel for the guide. With the door hanging straight, position the floormount door guide inside groove in the bottom of the door. Slide the door side to side to ensure the guide is properly placed. Mark location of guide. FIGURE 12.
PAGE 7
Barn Door Installation Guide x2 Floor-mounted bottom guides x4 #8 5/8" pan head philips screws BARN DOOR HARDWARE TOP MOUNT KIT 16 FINAL CHECK OF STOPPERS AND ANTI-JUMP BLOCKS FIGURE 15. Securing stoppers and anti-jump blocks Check to see that stoppers are properly located and tightened in place. Also check to see anti-jump blocks are rotated correctly and tightened. 1/4" (8 mm) Drill depth 1 3/16" (30 mm) 1-800-663-DOOR masonite.com 1/8" (3 1/2 mm) ©2017 Masonite International Corporation.
PAGE 8
Guía de instalación de la puerta de establo KIT DE MONTAJE PRINCIPAL DE PIEZAS METÁLICAS DE LA PUERTA DE ESTABLO COMPONENTES COMUNES IMPORTANTE ANTES DE EMPEZAR 1x 1x 2x 2x 2x 2x Tope derecho Tope izquierdo Rodamiento de montaje principal Piezas a prueba de descarrilamiento nº. 8 (4.
PAGE 9
Guía de instalación de la puerta de establo KIT DE MONTAJE PRINCIPAL DE PIEZAS METÁLICAS DE LA PUERTA DE ESTABLO GUÍA DE COMPARACIÓN DE PIEZAS METÁLICAS Consulte los siguientes dibujos de piezas metálicas a escala completa para comparar rápidamente las piezas metálicas. 1/4" (6.3 mm) 1/4" 3/4" (19(8mm mm) 5/16" 60mm) (6.3 x mm) Perno con cabeza de hongo 3/4" (19 mm) Tornillos para madera nº. 10 x 2-1/2" Tirafondos para el montaje de vía de 5/16" (8mm x 90mm) CUADRO 1.
PAGE 10
Guía de instalación de la puerta de establo KIT DE MONTAJE PRINCIPAL DE PIEZAS METÁLICAS DE LA PUERTA DE ESTABLO CUADRO 3. Ubique la posición de la vía 3 MARCAR LA UBICACIÓN DE LA VÍA PARA LA INSTALACIÓN DE PARED DE CONCRETO Largo de la vía Largo de la vía Cinta métrica SI PROCEDE A LA INSTALACIÓN EN PANELES DE YESO, SIGA EL PASO 6. Para situar la ubicación final de la vía, mida 3" desde el borde de la abertura. Marque con un lápiz. (CUADRO 3).
PAGE 11
Altura deAltura la puerta de la + puerta 1 3/4" + 1 3/4" Altura de la puerta Guía de instalación de la puerta de establo 3" desde la apertura KIT DE MONTAJE PRINCIPAL DE PIEZAS METÁLICAS 6 PREPARACIÓN DEL PANEL DE YESO Cinta métrica Escuadra Al instalar en paneles de yeso o escayola, primero debe sujetarse una tabla de madera de 1x4 a los miembros de la pared estructural (clavos) detrás del panel de yeso antes de montar la vía.
PAGE 12
Altura dede la la puerta + 1+3/4" Altura puerta 1 3/4" Guía de instalación de la puerta de establo KIT DE MONTAJE PRINCIPAL DE PIEZAS METÁLICAS DE LA PUERTA DE ESTABLO 9 Taco de Taco de maciza madera madera maciza 3/8" (9.5 mm), 3/8" (9.5 mm), 1/2" (12.7 mm) 1/2" gap (12.7 undermm) the gap doorunder the door Minimum 2" Minimum (51 mm) 2" (51 mm) CUADRO 9.
PAGE 13
Guía de instalación de la puerta de establo KIT DE MONTAJE PRINCIPAL DE PIEZAS METÁLICAS DE LA PUERTA DE ESTABLO 13 GUÍA DE INSTALACIÓN DE LA PUERTA MONTADA EN EL PISO Utilizado para puertas estándar que están acanaladas en la parte inferior del panel para la guía. Con la puerta colgando recta, coloque la guía de la puerta de montaje en el piso dentro de la ranura en la parte inferior de la puerta. Deslice la puerta de lado a lado para asegurarse de que la guía está colocada correctamente.
PAGE 14
Guía de instalación de la puerta de establo x2 Guías acanaladas en la parte inferior del piso x4 nº. 8 5/8" tornillos de cabeza plana philips KIT DE MONTAJE PRINCIPAL DE PIEZAS METÁLICAS DE LA PUERTA DE ESTABLO CUADRO 15. Asegurar los topes y piezas a prueba de descarrilamiento 16 COMPROBACIÓN FINAL DE TOPES Y PIEZAS A PRUEBA DE DESCARRILAMIENTO Verifique que los topes estén ubicados correctamente y ajustados en su lugar.