Instructions / Assembly

ManualsBrandsMasonite ManualsBarn Doors36 in. x 84 in. Primed 1-Panel Shaker Flat Panel Solid Wood Interior Barn Door Slab

COMMON COMPONENTS

Right

Stopper

Left

Stopper

Straight Strap

Roller

Standard 1-3/8"

Thick Door Strap

Bolts

Anti-jump

Block

#8 (4.2mm x

25mm)

Floor Screws

1/4 (6mm)

Floor Anchor

Internal

Floor-Mounted

Door Guide

Wall-Mounted

Door Guide

Optional

Floor-Mounted

Door Guide

Optional

# 10 x 2-1/2

Wood Screws

For mounting

wood block for

drywall installation

TRACK COMPONENTS

78-3/4" or 83-3/4"

Track (5 holes)

Track depending

on model

Wall

Spacer

5/16" (8mm x 60mm) Carriage Bolt

and 5/16" (8mm x 25mm) Anchor

(Pre-mounted to Carriage Bolt)

For concrete wall

installation only

3/8"

Washer

5/16"

(8mm x 90mm)

Track Mount

Lag Bolts

For drywall

installation with

wood blocking

TOOLS REQUIRED

3/4" (19 mm)

1/4"

(6.3 mm)

3/8"

(10 mm)

Center to stile

or minimum

of 2" (51 mm)

(51 mm)

Tape Measure Pencil Phillips Screwdriver Cordless Drill Drill bit*

(1/8", 1/4", 5/16"

and 3/8")

Wrench

(13mm, 16mm,

and 17mm)

Stud Finder Level Speed Square Hammer Step Ladder

* Depending on model and mounting application

NOTE: if installing in concrete, masonry bits will be needed

Look for Symbol to ID

important objective in step

Barn Door Installation Guide

BARN DOOR HARDWARE STRAIGHT STRAP KIT

1-800-663-DOOR masonite.com

IMPORTANT

BEFORE YOU BEGIN

Read instructions fully before

starting the installation of your

barn door. Not following the

installation instructions can

cause the unit to work in an

unsafe manner and cause injury.

The barn door kit has been

designed to work as a total

system. Any modification to the

door or the hardware will void

the warranty and may cause the

unit to work improperly.

The weight of the barn door

requires 2 people during

installation.

Always wear appropriate

personal protection equipment

when using tools and follow

manufacturer's operating

instructions.

When installing directly into

a non-concrete wall, do not

attempt to install the track solely

to the drywall or any wall surface

as this may not support the

weight of the track and mounted

door.

The track must be installed onto

a piece of solid wood blocking

using mounting screws (included

in some complete kits).

Ensure the solid wood blocking is

secured into

the structural surface.

Use a stud finder where

necessary to locate studs

and secure safely.

Warranty available on

Masonite.com.

Summary of content (7 pages)

PAGE 1
Barn Door Installation Guide BARN DOOR HARDWARE STRAIGHT STRAP KIT COMMON COMPONENTS IMPORTANT BEFORE YOU BEGIN Read instructions fully before 1x 1x 2x 4x 2x 2x Right Stopper Left Stopper Straight Strap Roller Standard 1-3/8" Thick Door Strap Bolts Anti-jump Block #8 (4.2mm x 25mm) Floor Screws starting the installation of your barn door. Not following the installation instructions can cause the unit to work in an unsafe manner and cause injury.
PAGE 2
Barn Door Installation Guide BARN DOOR HARDWARE STRAIGHT STRAP KIT HARDWARE MATCH UP GUIDE # 10 x 2-1/2" Wood Screws Refer to the following full scale hardware drawings to quickly match up the hardware. 1/4" (6.3 mm) 1/4" x 60mm) 5/16" (8mm (6.3 mm) Carriage Bolt 3/4" (19 mm) Standard 1-3/8" Thick Door Strap Bolts 3/4" (19 mm) 5/16" (8mm x 90mm) Track Mount Lag Bolt 1 FIGURE 1.
PAGE 3
Barn Door Installation Guide BARN DOOR HARDWARE STRAIGHT STRAP KIT 3 MARKING TRACK LOCATION FOR CONCRETE WALL INSTALLATION Speed Square When installing with a standard 80" height opening, the top trim will need to be removed, and the top of the side trim cut horizontally along the height of the opening. (NOT SHOWN) 4 CONCRETE WALL PREPARATION Remove metal anchors from bolts and install into holes using a hammer.
PAGE 4
Door height Door + height 1 3/4” Door+height 1 3/4” + 1 3 Door height + Solid wood blocking Barn Door Installation Guide 3” from KIT BARN DOOR HARDWARE STRAIGHT STRAP opening 6 DRY WALL PREPARATION Speed Square 3” from opening 3” from opening FIGURE 6. Locate the position of track When installing on drywall or plaster, a 1 x 4 wood board must first be fastened to the structural wall members (studs) behind the drywall before mounting the track.
PAGE 5
Door height + 1 3/ Door height + 1 3/4” Solid wood blocking Barn Door Installation Guide BARN DOOR HARDWARE STRAIGHT STRAP KIT 9 MOUNTING TRACK TO BOARD Minimum 2” (51 mm) Minimum 2” (51 mm) Solid wood blocking 3/8” (9.5 mm), 1/2” (12.7 mm) gap under the 3/8” (9.5 mm), door 1/2” (12.7 mm) gap under the door FIGURE 9. Drilling for track mounting lag bolts Drill 1/4" dia pilot holes for track mounting lag bolts into board at marked locations from Step 7.
PAGE 6
Barn Door Installation Guide BARN DOOR HARDWARE STRAIGHT STRAP KIT 13 FLOOR-MOUNTED DOOR GUIDE INSTALLATION Used for standard doors that are grooved in the bottom of the panel for the guide. With the door hanging straight, position the floormount door guide inside groove in the bottom of the door. Slide the door side to side to ensure the guide is properly placed. Mark location of the guide. FIGURE 12.
PAGE 7
Barn Door Installation Guide x2 Floor-mounted bottom guides x4 #8 5/8" pan head philips screws BARN DOOR HARDWARE STRAIGHT STRAP KIT 16 FINAL CHECK OF STOPPERS AND ANTI-JUMP BLOCKS FIGURE 15. Securing stoppers and anti-jump blocks Check to see that stoppers are properly located and tightened in place. Also check to see that anti-jump blocks are rotated correctly and tightened. 1/4" (8 mm) Drill depth 1 3/16" (30 mm) 1-800-663-DOOR masonite.