Manual Owners & Installation LISTINGS AND CODE APPROVALS These gas appliances have been tested in accordance with AG 103, NZS 5262 and have been certified by the Australian Gas Association for installation and operation as described in these Installation and Operating Instructions. Your unit should be serviced annually by an authorised service person.
To the New Owner: Congratulations! You are the owner of a state-of-the-art Masport Rear Flued Room Sealed Freestanding Gas Stove by FPI Fireplace Products International. The Masport Gas Series of hand crafted appliances has been designed to provide you with all the warmth and charm of a woodstove, at the flick of a switch. The models FG37-NG, and F37-LPG of this series has been approved by Warnock Hersey for both safety and efficiency.
TABLE OF CONTENTS Page Specifications diagram ................................................ 2 Data Plate ................................................................... 4 Installation Specifications ............................................................. 5 Before You Start ......................................................... 5 General Safety Information .......................................... 5 Installation Checklist ...................................................
DATA PLATE This is a copy of the label that accompanies each MASPORT Rear Flued Room Sealed Freestanding Gas Stove. We have printed a copy of the contents here for your review. The data plate is located on the inside of the drop down pedestal door. NOTE: Masport units are constantly being improved. Check the label on the unit and if there is a difference, the label on the unit is the correct one. Masport Gas Fireplace Distributed by: Model Gas Type Model NG FG37-NG FG37-LPG Gas Consumption 31.7mj.
INSTALLATION IMPORTANT: SAVE THESE INSTRUCTIONS The MASPORT Rear Flued Room Sealed Freestanding Gas Stove must be installed in accordance AG601 and NZS 5261 and with these instructions. Carefully read all the instructions in this manual first. Consult the building authority having jurisdiction to determine the need for a permit prior to starting the installation.
INSTALLATION 14) Under no circumstances should any solid fuels (wood, paper, cardboard, coal, etc.) be used in this appliance. 15) The appliance area must be kept clear and free of combustible materials, (gases and other flammable vapours and liquids). INSTALLATION CHECKLIST 1) Check Clearances to Combustibles (page 6), location of unit (page 6) and fluing requirements (pages 6-9). 2) Install fluing: Check all fluing requirements, pages 8-12.
INSTALLATION EXTERIOR FLUE TERMINATION LOCATIONS Minimum clearances required for balanced flue terminals or the flue terminals of outdoor appliances according to AG 601 (AGA gas installation code) or NZS 5261 (New Zealand) Minimum Clearance (mm) a b c d e f g h j k Below eaves, balconies or other projections: - Appliances up to 50 MJ/h input 300 - Appliances over 50 MJ/h input 500 From the ground or above a balcony 300 From a return wall or external corner 500 From a gas meter (M) 1000 From an electrici
INSTALLATION FLUING The Masport Room Sealed System (Horizontal Termination Kit (946-110) and the Vertical Termination with the Co-linear Flex System in combination with the MASPORT Room SealedRear Freestanding Gas Stoves (FG37-NG and FG37-LPG) have been approved and listed as Room Sealed heater systems by Australian Gas Association. The Horiz. Termination Kit (946-110) includes everything required for a straight through the wall installation, or add a 45o elbow for a corner installation.
INSTALLATION FLUING ARRANGEMENTS - VERTICAL TERMINATIONS FOR BOTH RESIDENTIAL & MANUFACTURED HOMES/MOBILE HOMES Vertical Terminations with Co-linear Flex System Vertical Terminations using Dura-Vent Fluing System The shaded area in the diagram shows the allowable vertical terminations installed in a masonry chimney. All vertical flue installations require the Flue Restrictor to be set to 32mm open. All Vertical Flue Terminals must be Simpson Dura Vent (Abey Australia) DV 980 MAS (Australian Modified.
INSTALLATION RESIDENTIAL AND MANUFACTURED HOMES/ MOBILE HOMES INSTALLATIONS You will require the following components with your new Masport Rear Flued Room Sealed Freestanding Gas Stove. Please review your product to make sure you have everything you need. In the event that you are missing any part, contact your dealer. Note: These are the minimum pieces required. Other parts may be required for your particular installation.
INSTALLATION NOTE: For Snorkel terminations in ABOVE grade installations, follow national or local code requirements. 7) Install the Backing Plate into the wall penetration heat shield and attach using 4 screws. Dia. 4. Below Grade Snorkel Installation If the Snorkel Termination must be installed below grade, i.e. basement application, proper drainage must be provided to prevent water from entering the Snorkel Termination. Refer to Dura-Vent Installation instructions for details..
INSTALLATION VERTICAL TERMINATION WITH CO-LINEAR FLEX SYSTEM GAS CONNECTION THE APPLIANCE MUST NOT BE CONNECTED TO A CHIMNEY FLUE SERVING A SEPARATE SOLID FUEL BURNING APPLIANCE. This appliance is designed to be attached to two 3" (76mm) co-linear aluminium flex running the full length of the chimney. See the Fluing Arrangements chart on page 9 for minimum and maximum flue lengths. See chart below for minimum distances from roof. Periodically check that the flue is unrestricted.
INSTALLATION Conversion Kit for NG to LPG Model #516-969 THIS CONVERSION MUST BE DONE BY A QUALIFIED GAS FITTER IF IN DOUBT DO NOT DO THIS CONVERSION !! Conversion Kit 516-969 Contains: Qty. Part # 1 904-390 1 908-528 2 908-255 1 918-334 1 910-920 7) Lift the pilot assembly and remove the pilot tube using an 11mm wrench. Description Burner Orifice #52 Red "LPG" label Label "Converted to LPG" Instruction Sheet Pilot Orifice Antenna Control Box Cover 1) Shut off the gas supply and unplug the power cord.
INSTALLATION B A C 21) Turn on the gas supply and plug in the power cord. 22) Adjusting the Outlet Pressure All the adjustments must be carried out in the following order: Remove the modulator plastic cap (A) using needle nose pliers. 23) At the end of all setting and adjustment operations, check electrical insulation and gas leaks. 24) Reverse step 20. 25) Check operation of fan and flame control. Maximum pressure: Turn the unit ON to its highest input rating.
INSTALLATION AERATION ADJUSTMENT LOG SET INSTALLATION The burner aeration is factory set but may need adjusting due to either the local gas supply, air supply or altitude. Read the instructions below carefully and refer to the diagrams. If logs are broken do not use the unit until they are replaced. Broken logs can interfere with the pilot operation. NG: 10mm open LPG: 10mm open 3) Place Rear Log A)02-65 on the two pins on the rear log support.
INSTALLATION 7) Place the Left Top Log D)02-46 on the pin on Log B)02-56 and on top of the cutout on Log A)02-65. 11) Position notch in Front Right Log G)02-48 on Log F)02-47 and push the bottom right edge against the bracket on the burner tray. DOOR INSTALLATION (Packaged Separately) 1) Open the two side panels. G)02-48 A)02-65 A)02-65 -47 D)02-46 C)02-44 Cutout Pin E)02-45 F)02 B)02-56 3) Close the door. The latch plate must be centered around the alignment pin. See diaDiagram 1 gram 2.
INSTALLATION GAS PIPE PRESSURE TESTING The appliance must be isolated from the gas supply piping system by closing its individual manual shut-off valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1/2 psig. (3.45 kPa). Disconnect piping from valve at pressures over 3.45 kPa. The manifold pressure is controlled by a regulator built into the gas control, and should be checked at the pressure test point.
INSTALLATION OPTIONAL REMOTE CONTROL FINAL CHECK Before leaving this unit with the customer, the installer must ensure that the appliance is firing correctly. This includes: Use the Masport Remote Control Kit approved for this unit. Use of other systems may void your warranty. 1) Clocking the appliance to ensure the correct firing rate (rate noted on label) at 15 minutes. The remote control kit comes with a hand held transmitter and a wall mounting plate.
OPERATING INSTRUCTIONS OPERATING INSTRUCTIONS Before operating this appliance, proceed through the following check list. 1) Read and understand these Instructions before operating this appliance. 2) Check to see that all wiring is correct and enclosed to prevent possible shock. RESETTING THE UNIT 1) Open the pedestal door on the unit. FAN OPERATION Set the fan speed on the control panel located in behind the pedestal door to adjust fan to the desired speed.
OPERATING INSTRUCTIONS SUMMARY OF CONTROLS On/Off Button: If the unit is switched off, pressing and releasing this button once will switch the unit on. The unit will resume its last settings. If the unit is switched on, pressing and releasing this button once will switch the unit off. Flame: Increase - If the unit is switched on, pressing and releasing the flame plus (+) button once will increase the flame height to the next available high setting. PILOT ADJUSTMENT Periodically check the pilot flames.
OPERATING INSTRUCTIONS COPY OF THE LIGHTING PLATE INSTRUCTIONS FOR YOUR SAFETY READ BEFORE LIGHTING This appliance must be installed in accordance with local codes, if any; if not, follow the current CAN1-B149/ANSI Z 223.1 (Australia: AG601, New Zealand: NZS 5261) WARNING: If you do not follow these instructions exactly, a fire or explosion may result causing property damage, personal injury or loss of life.
MAINTENANCE MAINTENANCE INSTRUCTIONS Any maintenance required accessing the glass door of the unit must be performed by an authorized service person. 1) Always unplug the power cord before cleaning. For relighting, refer to lighting instructions. Keep the burner and control compartment clean by brushing and vacuuming at least once a year. When cleaning the logs, use a soft clean brush as the logs are fragile and easily damaged.
MAINTENANCE LATCH ADJUSTMENT The door latch may require adjustment as the door gasket material compresses after a few fires and after glass replacement. Turn the handle on the adjustable catch to tighten or loosen the latch. 2) Pull out the door gasket. 3) Remove the 24 nuts holding the glass retainers in place. Do not remove the nuts underneath the retainers. 4) Remove the door catch plate. 5) Remove glass retainers on sides first (3 each side) then remove two center retainers.
MAINTENANCE FAN MAINTENANCE TO REMOVE FAN REPLACING FAN If your fan requires maintenance or replacement it must be performed by an authorised person. Access to the fan is through the plate on the rear wall of the firebox. NOTE: the unit MUST NOT be operated without the fan access panel securely in place and correctly sealed. 1) Unplug or disconnect power source to stove. Reverse the above steps (1 - 4). Make sure the fan wires and the ground wire are reattached.
MAINTENANCE REMOVING VALVE TRAY If your valve requires maintenance or replacement, follow these instructions: 4) Remove the two outside frame pieces by removing two screws per side. See diagram below. NOTE: Always shut off the gas and disconnect the power supply before removing the valve. 7) Disconnect the gas pipe line at the valve. 8) Remove the pedestal back cover by removing the 4 Philips screws. 9) Disconnect the 5 pin molex connector.
PARTS LIST FG37 MAIN ASSEMBLY Part # 1) Description 560-920 560-922 4) 730-038 8) 730-560 10) 640-034 Louvre Assy (Set) - Gold Louvre Assy (Set) - Black Door Screen (Australia Only) Relief Door Assembly Mounting Plate Gasket 560-519/P 11) 910-169/P 12) 910-714 Fan Assembly (240 V) Fan Motor (240 V) Power Cord (240 V) 16) 730-039 17) 904-257 18) 560-025 Pedestal Assembly Pedestal Door Pedestal Door Magnet Pedestal Back 19) 730-530 20) 730-525 21) 560-031 23) 904-258 24) 948-255 26 Side Panel Door A
PARTS LIST FG37 BURNER & LOG ASSEMBLY Part # 52) 54) 55) 56) 57) 60) 67) 68) 71) 75) 78) Description Part # Description 910-190 910-373 910-372 918-088 591-041 Piezo Ignitor & Nut Knob - Pilot Valve Extension Flame Adjusting Knob Decal - Control Panel Switch Plate 82) 83) 630-009 630-008 Gasket - Burner Tray / Air Passage Gasket - Burner Tray / Firebox 90) 91) 910-386 910-341 Thermocouple Thermopile 680-574/P 680-576/P 910-378 904-240 936-170 * W840470 730-528 904-390 730-935 730-550 Valve As
PARTS LIST FG37 DOOR ASSEMBLIES 101) 105) 106) 107) 108) 111) 112) 208) Part # Description 730-924 730-926 730-932 730-928 650-920 * 940-323/P 936-243 940-322/P * 750-015 940-325/P Gold Mitred Door - Complete Black Mitred Door - Complete Gold Wrap Door - Complete Gold Panel Door - Complete Door Gasket Kit Ceramic Paper Side Glass Glass Gasket Centre Glass Door Frame Fibre Paper Door Glass Extrusion Wrap Glass *Not available as a replacement part.
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WARRANTY THE MASPORT EXPRESS WARRANTY All new Masport Gas appliances are warranted, subject to the following conditions, to be free from defects in material or workmanship under normal use. The Express Warranty on all parts, including firebox components but excluding fans, flues and flue accessories is two years from date of original purchase as well as labour costs involved in the repair or replacement.
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