OPERATOR’S MANUAL MANUAL DEL OPERADOR WR96 / WR200 / HEAT / WARRIOR / CARBON / MINI MASSIMO MB200 NOTICE AVISO Do not use E15, E20, or E85 fuel (or fuel containing greater than 10% ethanol) in this product. It is a violation of federal law and will damage the unit and void your warranty. No utilice combustibles E15, E20 o E85 (ni combustibles que contengan más de 10 % de etanol) con este producto. Esto constituye una violación a la ley federal, dañará la unidad y anulará la garantía.
TABLE OF CONTENTS Limited Warranty................................................................................................................................................................ 2 Rules for Safe Operation................................................................................................................................................... 3 Symbols.................................................................................................................
RULES FOR SAFE OPERATION Never operate a mini bike without wearing a DOT or Snellapproved motorcycle helmet that fits properly. You should also wear eye protection (goggles) marked to comply with ANSI Z87.1, gloves, over the ankle boots, long-sleeved shirt or jacket, and long pants. Never operate this mini bike at excessive speeds. Always ride at a speed that is proper for the terrain, visibility, operating conditions, and your experience.
SYMBOLS The following signal words and meanings are intended to explain the levels of risk associated with this product. SYMBOL SIGNAL MEANING DANGER: Indicates an imminently hazardous situation, which, if not avoided, will result in death or serious injury. WARNING: Indicates a potentially hazardous situation, which, if not avoided, could result in death or serious injury. CAUTION: Indicates a potentially hazardous situation, which, if not avoided, may result in minor or moderate injury.
SAFETY LABELS The following labels are found on the product. For your safety, please review and understand all of the labels before starting the product. If any of the labels come off the unit or become hard to read, contact an authorized service center for replacement. 1 6 5 4 2 3 1 5 © 2016 MASSIMO MOTOR SPORTS, LLC.
SAFETY LABELS 2 3 VEHICLE INDENTIFICATION NUMBER (VIN) AND ENGINE SERIAL NUMBER LOCATION 4 You need to know the VIN and engine serial numbers to get title documents for the mini bike. You also need these numbers to order parts from your authorized service center or MASSIMO Motorsports. The VIN number is stamped on the right side of the mini bike frame. The engine serial number is located on the left side of the engine housing.
FEATURES Fuel tank cap — To open the fuel tank cap, turn the cap counterclockwise. To close, turn the cap clockwise and tighten it securely. Light switch — Turns headlight on and off. Manual choke lever — When engine is cold, place the choke lever in the ON position. When engine has warmed up, move lever back to the OFF position. Pull cord — Pull the pull cord to start the engine. Throttle grip — Controls engine and mini bike speed.
FEATURES STORAGE COMPARTMENT HEADLIGHT FUEL VALVE CHOKE LEVER PULL CORD LIGHT SWITCH ENGINE SWITCH BRAKE LEVER © 2016 MASSIMO MOTOR SPORTS, LLC.
OPERATION WARNING: HELMET Always wear appropriate protective clothing and accessories: a properly fitting helmet, eye protection (goggles) marked to comply with ANSI Z87.1, gloves, over the ankle boots, long-sleeved shirt or jacket, chest protector, and long pants. EYE PROTECTION (GOGGLES) LONG-SLEEVED SHIRT WARNING: CHEST PROTECTOR Always wear eye protection with side shields (goggles) marked to comply with ANSI Z87.1.
OPERATION WARNING: WARNING: Always use the size and type of tires specified in this Operator’s Manual. Always maintain proper tire pressure as described in the Maintenance section of this manual and on the unit. Operating this mini bike with improper tires, or improper tire air pressure, could be hazardous. If you use improper tires or improper air pressure, you may lose control of the mini bike and cause an accident, which could result in serious personal injury.
OPERATION WARNING: If a whistling sound is heard when loosening the fuel tank cap, have the vehicle inspected and repaired before continued operation. Failure to do so could cause the fuel to overheat, resulting in a fire or explosion causing serious personal injury. PRE-RIDE INSPECTION Proper air pressure; enough tread depth; no cracks, rips, or other damages. Proper level; check lubricant by inspecting engine oil dip stick. The engine lubricant should be between the minimum and maximum lines.
MAINTENANCE INSPECTION AND MAINTENANCE SCHEDULE It is very important to inspect and maintain your mini bike regularly. Follow the guidelines in the chart below. The intervals between periodic services in months are shown. At the end of each interval, be sure to perform and document the maintenance listed. A repair shop or person of the owner’s choosing may maintain, replace, or repair emission-control devices and systems.
MAINTENANCE NOTICE: WARNING: Keep the spark plug hole covered while the spark plug is removed so that dirt does not enter the open hole. Dirt entering the spark plug hole in the cylinder could damage engine parts that move. Before inspecting, cleaning, or servicing the mini bike, shut off engine, wait for all moving parts to stop, ensure engine switch is in OFF position and disconnect the spark plug wire. Failure to follow these instructions can result in serious personal injury or property damage.
MAINTENANCE CHECKING/CLEANING AIR FILTER To change engine lubricant: Lubricant should be changed while the engine lubricant is still warm, but not hot. This allows the lubricant to drain quickly and completely. The air filter element must be kept clean to provide good engine power. If you use your vehicle under normal, lowtension conditions, you should service the air filter at the intervals specified.
MAINTENANCE THROTTLE GRIP ADJUSTMENT IDLE SPEED ADJUSTMENT Inadequate throttle grip free distance could cause the engine speed to rise suddenly when you turn the handlebars. The correct throttle grip free play distance is between 0.078 in. (2 mm) and 0.24 in. (6 mm). If more or less movement is present, adjust the throttle grip as follows: Pull back the rubber boot to gain access to the adjustment nut. Rotate the adjustment nut in or out to obtain the correct play.
MAINTENANCE INSPECTING DRIVE CHAIN/SPROCKETS WARNING: The condition and adjustment of the drive chain should be checked before riding. Always follow the guidelines below for inspecting and servicing the chain. Failure to adjust the brakes so they lock the wheels securely could result in serious personal injury. ADJUSTING BRAKE WARNING: Measure the amount of free play in the brake lever. The free play should be about 0.2-0.3 in. (5-7 mm).
MAINTENANCE CLEANING/ADJUSTING DRIVE CHAIN CLUTCH MAINTENANCE The drive chain should be cleaned, lubricated, and inspected every time you ride the mini bike. After every 5 hours of use, your clutch will need cleaning and lubrication. If the clutch becomes too dirty or lacks lubrication, the clutch will begin to stick, which could cause the mini bike to move without the throttle being applied. WARNING: Always inspect the drive chain tension before you ride the mini bike.
MAINTENANCE TIRE MAINTENANCE CLEANING This mini bike is equipped with low pressure tubeless tires of the size and type listed below: Size Front Rear 19x7-8 19x7-8 A thorough cleaning of the mini bike is a necessary part of maintenance. It will help keep the mini bike looking and performing at its best. Proper cleaning can also extend the life of the mini bike. Clean and inspect the mini bike after every ride, especially if it is used in mud, brush, grass, water, salt water, or very dusty conditions.
MAINTENANCE TIRES: STORING THE MINI BIKE Inflate the tires to the normal pressure. If you do not use the mini bike for a long time, it will need special service requiring appropriate materials, equipment, and skill. For this reason, we recommend you trust this maintenance work to an authorized service center. If you wish to service the machine for storage yourself, follow the general guidelines. NOTE: Tire pressure should only be measured or adjusted when tires are cold.
TROUBLESHOOTING This troubleshooting guide is provided to help you find the cause of some common complaints. If these solutions do not solve the problem contact your authorized service dealer. COMPLAINT: Engine is hard to start or does not start at all. 1. Check that the fuel valve is in the ON position. 2. Check that the choke lever is in the ON position. 3. Make sure there is adequate fuel in the fuel tank. 4. Drain fuel from tank and carburetor. Replenish with fresh gasoline. 5.
EMISSIONS WARRANTY MASSIMO, INC. – EMISSION CONTROL SYSTEM WARRANTY FOR MODEL YEARS 2010 AND LATER YOUR WARRANTY RIGHTS AND OBLIGATIONS tries to restore the engine/equipment to its proper configuration as soon as possible. MASSIMO, Inc. will reimburse the owner for the expenses, including diagnostic charges, not to exceed MASSIMO, Inc.’s suggested retail prices for all warranted parts replaced and labor charges based on MASSIMO, Inc.
PRODUCT SPECIFICATIONS DIMENSIONS AND DRY MASS: Overall length.......................................66.14 in. (1680 mm) Overall width..........................................30.3 in. (769.6 mm) Overall height............................................40 in. (1016 mm) Wheelbase........................................... 45.28 in. (1150 mm) Ground clearance....................................4.9 in. (124.5 mm) Seat height............................................24.6 in. (624.8 mm) Dry weight............
988000-196 9-2-14 (REV:11) 23 © 2016 MASSIMO MOTOR SPORTS, LLC.
