SERIAL#: T405 Propane Barbecue S A F E U S E , C A R E A N D A S S E M B LY M A N U A L DANGER If you smell Gas 1. Shut off gas to the appliance. 2. Extinguish any open flame. 3. Open lid. 4. If odor continues, keep away from the appliance and immediately call your gas supplier or your fire department. WA R N I N G 1. Do not store or use gasoline or other flammable vapours and liquids in the vicinity of this or any other appliance. 2.
WA R R A N T Y Important: Should you have difficulty operating this product, or have a part that has become defective within the stated warranty period, do not return to store. Stores do not stock replacment parts and are unable to help with troubleshooting advice. Please call 1-877- 707-5463. Have your Proof of purchase, serial number and model number available so that the customer support agent can be of assistance.
INFORMATION INSTALLATION The installation of this appliance must be in accordance with all local codes, or in the absence of local codes: UÊ >>`>ÊÃÌ>>ÌÊÕÃÌÊVvÀÊÌÊÌ iÊVÕÀÀiÌÊ>Ì>ÊÃÌ>`>À`Ã]ÊÜ V Ê>ÌÊ this time are CAN/CGA-B149.1/2-Natural Gas/Propane installation code.
DANGER UÊ 6 ,ÊÃÌÀiÊ>Êë>ÀiÊ *ÊÌ>ÊÕ`iÀÊÀÊ near grill or in enclosed areas.
FILLING L . P. THE CYLINDER For safety reasons the LP gas cylinder, if supplied with your barbecue, has been shipped empty. The cylinder must be filled prior to use and must have the air purged. For safety, follow these instructions when having your cylinder filled: UÊ >ÛiÊÞÊÞÕÀÊV>ʵÕ>wi`Ê *Ê}>ÃÊ`i>iÀÊwÊÀÊÀi«>ÀÊ>ÊVÞ`iÀ° UÊDo not overfill the cylinder beyond the safe 80% fill level.
Attention: Improperly lighting the barbecue can activate the flow control feature, resulting in lower heat output. If this occurs, the re-flow feature must be reset by turning off all the burner controls and the cylinder valve. Wait at least 30 seconds before slowly turning on the cylinder valve, and then after another 5 seconds turn the burner valve on and light the barbecue. UÊ iÛiÀÊViVÌÊÌ ÃÊL>ÀLiVÕiÊÌÊ>ÊÕÀi}Õ>Ìi`Ê«À«>iÊ}>ÃÊÃÕ««Þ]ÊÀÊÌÊ>Ì iÀÊ kind of gas.
PRIOR TO USING ÃiÀÌÊÛ>ÛiÊÕÌiÌÃÊÌÊ6iÌÕÀÊÌÕLià >««ÀÝ>ÌiÞÊÈÊ£É{»® Drawing F ÊÌÊÕÃiÊÞÕÀÊL>ÀLiVÕiÊÕÌÊÞÕÊ >ÛiÊV>ÀivÕÞÊÀi>`Ê>`ÊvÕÞÊÕ`iÀÃÌ>`Ê >ÊÌ iÊvÀ>ÌÊÊÌ ÃÊ>Õ>°Ê*i>ÃiÊiÃÕÀiÊÌ iÊvÜ}\ UÊ9ÕÀÊL>ÀLiVÕiÊÃÊ«À«iÀÞÊ>ÃÃiLi`° UÊ/ iÀiÊ>ÀiÊÊi>ÃÊÊÌ iÊÃÞÃÌiÊÃiiʺ i>Ê/iÃÌ»®° UÊ/ iÊLÕÀiÀÊÃÊ«À«iÀÞÊ>ÃÃiLi`]ÊÜÌ ÊÌ iÊÛiÌÕÀÊÌÕLiÃÊÃi>Ìi`ÊÛiÀÊÌ iÊÛ>ÛiÊÕÌlets (drawing F) and that there is nothing blocking the venturi tubes (drawing G).
LIGHTING THE BARBECUE Prior to lighting your barbeque, visually check all hoses before each use, for nicks, cracking, abrasions or cuts. If the hose is found to be damaged in any way, do not use your barbeque. A replacement hose and regulator is required. UÊ >iÊÃÕÀiÊÞÕÊ >ÛiÊvÜi`Ê>ÊÌ iÊV iVÃ]Ê«ÀVi`ÕÀiÃÊ>`ÊÃÌÀÕVÌÃÊÊ>Ê previous sections before attempting to light the barbecue.
Match-Lighting Do not lean over grill while lighting. 1. Open lid. Turn on gas at LP cylinder. 2. Push in and turn left burner knob to HI. Be sure burner lights and stays lit. 3. Place lit match into match holder, then into lighting hole on left side of grill. Match Lighting Procedure } Ì}ÊÌ iÊÌ iÀÊÃ`iÊvÊÌ iÊ`Õ>ÊLÕÀiÀ\ÊOnce one side of the dual burner has been lit, push in and turn the other control knob to ‘HIGH’. The unlit burner will light automatically.
TIPS YOUR ON USING BARBECUE First time use: Before cooking, turn on the barbecue and operate on “High” for about 10–15 minutes with the lid open. Close the lid and continue to run the barbecueon “High” for another few minutes. Perform shut down procedure and allow your BBQ to cool down before re-lighting. Preparation: The barbecue should be preheated to get the heat plate hot before adding any food. This is done by lighting the barbecue and running at “High” for up to ten minutes with the lid down.
CLEANING Cleaning the Burner Assembly AND Follow these instructions to clean and/or replace parts of burner assembly or if you have trouble igniting grill. 1. Turn off control knobs and LP cylinder. Ó°ÊÊ ,iÛiÊV}Ê}À>ÌiÊ>`Êy>iÊÌ>iÀ ΰÊÊ 1`iÀÊ}ÀÊÀiÛiÊ}Ài>ÃiÊVÕ«]Ê`ÃViVÌÊ}ÌÀÊÜÀiÊvÀÊLÕÀiÀ° 4. Inside grill remove burner assembly (A), clean ceramic portion of electrode with rubbing alcohol and a swab. 5. Clean outside of burner with soap and water.
Food Safety Food safety is a very important part of enjoying the outdoor cooking experience. To keep food safe from harmful bacteria, follow these four basic steps: Clean: Wash hands, utensils, and surfaces with hot soapy water before and after handling raw meat and poultry.
TROUBLESHOOTING GUIDE Problem Possible Causes Corrective Action Ê Burner will not light (match or igniter) Ê Burners not hot enough Ê UÊ Vi`ÊÛiÌÕÀÊÌÕLiÃÊ UÊ i>ÊÕÌÊLV>}i UÊ Þ`iÀÊÀÊ}>ÃÊÃÕ««ÞÊÛ>ÛiÊÌÕÀi`ÊvvÊ UÊ"«iÊVÞ`iÀÊÀÊ}>ÃÊÃÕ««ÞÊÛ>Ûi UÊ6iÌÕÀÊÌÕLiÃÊÌÊ«À«iÀÞÊÃi>i`ÊÛiÀÊ UÊ ÃÕÀiÊ«À«iÀÊÛiÌÕÀÊÌÕLiÊ>ÃÃiLÞ Ê ÊÊÊÛ>ÛiÊ}ÌiÀÊiiVÌÀ`iÃ Ê UÊ ÕÀiÀÊ«ÀÌÃÊLVi`Ê UÊ i>ÉÀi«>ViÊLÕÀiÀ Ê UÊ ÜÊÀÊÕÌÊvÊ«À«>iÊ UÊ,iwÊVÞ`iÀ Ê UÊ ÜÊVÌÀÊ`iÛViÊ>VÌÛ
PARTS LIST Item No. Description Part No.
AD Manual FM BF AC BE Hardware Pack AA BC AB BD FN BB BG DJ BH DI BA DC DB DH DA DB DC CA DG Cᷩ DF CB CD CC FA DE DD FA CE Cᷨ CC CF FL FK FJ Cᷪ EA FH FI FB FC EB FH FE FD FG FG EC FF 13
A S S E M B LY I N S T R U C T I O N S Hardware Pack List Key No. Description Par t Number Tools needed for assembly are shown below. 1 1/4"-20UNC X13 Screw 20120-13013-036 Quantity 2 1/4"-20UNC X30 Screw 20120-13030-036 4 Before assembling the barbecue, please ensure that you have all the hardware needed. 3 1/4"-20UNC Nut 31220-13000-036 4 4 NO.10-24UNCx13Screw 20124-10013-036 30 5 NO.10-24 X30 Screw 20124-10030-036 16 4 6 NO.
Left Figure A FA Upper Left Leg FJ Lower Left Leg FD 9 10 1B. Assemble the bottom brace (FG) (with notches to hold LP tank facing upwards) to both the front and rear left cart legs (FD and FE) using hardware #16 hinge pin (2) and #15 hitch pin (2). Notchs to hold LP cylinder Tank Support Bracket Right DO NOT COMPLETELY TIGHTEN SCEWS UNTIL ALL PARTS ARE IN POSITION AND CORRECT. 1A. All parts must be assembled at the same time using hardware #5 screw (2) and #7 nut (2).
Right EA Left 4 Position the front panel (EB) in between the front left and right cart legs and assemble using hardware #6 screw (4) and #7 nut (4). EB 5 EA FB Right FH 5A. Assemble the bottom rear brace (EA) to the back left and right cart legs (FB and FD) using hardware #5 screw(4) and #7 nut (4). FH FI Left FD Control Panel (CA) 5B. Insert the wheel axle (FI) through one wheel (FH), through the cart leg and into the second wheel (FH).
CB CD CH Right 7 7A. Attach the valve assembly (CD) to the control panel using hardware #4 screw (2). Left 7B. Unscrew the nut found on the push button ignitor (CB) and secure it to the control panel. Back view BH Left 8 Attach the heat shield (BH) to the left side of the cart using #4 (×2) and #7 (×2). Note: regulator and hose come out by heat shield. 9 Insert the tank retention bracket (FK) into the side brace (FJ) and secure using hardware #17 Wing screw (1).
10 BB BA Place the burner assembly (BB) into the burner box (BA) using hardware #4 screw (2) and #13 Fiber washer(2). Insert hardware #5 screw (4), #7 nut (4) and #13 fiber washer (4) to both the left and right sides of the burner box. 11 BA CC 11A. Position the burner box (BA) onto the burner box support brackets (DD & DE) using hardware #4 screw (4), #7nut (4) and #13 fiber washer (4). Ensure that the gas jets from the valves are engaging the burner tubes.
13 13A. Attach the assembled right side shelf (DA) to the front cart leg using hardware #1 screw (2), and using hardware #2 screw (2) and #3 nut (2) to attach the back of the side shelf. DA 13B. Assemble the right and left side shelf brackets (DB and DC) to the left side shelf (DF) using hardware #4 screw (4). Ensure that bracket DC is assembled to the back side of the left side shelf, and that bracket DB is assembled to the Front of the left side shelf.
15 DJ Attach the remaining control knob (CC) onto the valve stem and place the side burner grate (DJ) onto the side shelf. CC 16 Figure B Center flat portion of hinge should be at the bottom. Attach the BBQ lid lower hinges (BG) to the back of the Burner box using hardware #4 screw (4), #7 nut(4) and #13 fiber washer(4), as shown in Figure B. Back view AB AA 17 17A. Attach the lid handle (AB) to the top lid (AA) using #11 (×2), #13 (×2) and #19 (×2). 17B.
18 Place the lid assembly onto the fire box. Secure the upper and lower hinges using #15 hitchpin (x2) and #16 hinge (x2). 19 Place the flame tamer (BD) into the fire box. BD 20 Place the cooking grate (BE) onto the fire box.
21 BF Pivot Insert the pivot leg wire of the warming rack (BF) in the holes, located on the side of the grill lid. leg wire 22 Hang the grease cup hook (CF) to the bottom of fire box and place the grease cup (CE) into the grease cup hook (CF).
23 LP TANK IS SOLD SEPARATELY. Fill and leak check the propane before attaching to grill and regulator. Then place the propane tank into the notches of the bottom brace (FG). Slide the tank retention bracket (FK) over the tank collar and tighten. Finally, connect the regulator to the gas tank OPD valve. Please ensure positive connections between the manifold and hose connections by hand tighten and performing a leak test prior to start up.
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