SERIAL#: T360 Propane Barbecue S A F E U S E , C A R E A N D A S S E M B LY M A N U A L DANGER If you smell Gas 1. Shut off gas to the appliance. 2. Extinguish any open flame. 3. Open lid. 4. If odor continues, keep away from the appliance and immediately call your gas supplier or your fire department. WA R N I N G 1. Do not store or use gasoline or other flammable vapours and liquids in the vicinity of this or any other appliance. 2.
WA R R A N T Y 1 Year Limited Warranty This Masterchef® Barbecue carries a 1 year limited warranty against defects in manufacturing workmanship. This Limited Warranty is nontransferable and becomes void if used for commercial or rental purposes. This warranty applies only when grill is used in Canada. The bill of sale or a copy will be required together with the serial number and model number when making any warranty claims from Trileaf Distribution.
INFORMATION INSTALLATION ADDITIONAL WA R N I N G S The installation of this appliance must be in accordance with all local codes, or in the absence of local codes: • Canadian installation must conform to the current national standards, which at this time are CAN/CGA-B149.1/2-Natural Gas/Propane installation code.
DANGER • NEVER store a spare LP tank under or near grill or in enclosed areas. Never fill the cylinder beyond 80% full. • An overfilled or improperly stored tank is a hazard due to possible gas release from the safety relief valve. • If you see, smell or hear escaping gas, immediately get away from the LP tank/grill and call your fire department. • If the above is not followed exactly, a fire causing death or serious injury may occur.
FILLING THE L . P. C Y L I N D E R For safety reasons the LP gas cylinder, if supplied with your barbecue, has been shipped empty. The cylinder must be filled prior to use and must have the air purged. For safety, follow these instructions when having your cylinder filled: • Have only your local qualified LP gas dealer fill or repair a cylinder. • Do not overfill the cylinder beyond the safe 80% fill level. • Make sure the dealer tests and checks the cylinder for leaks after filling.
Attention: Improperly lighting the barbecue can activate the flow control feature, resulting in lower heat output. If this occurs, the re-flow feature must be reset by turning off all the burner controls and the cylinder valve. Wait at least 30 seconds before slowly turning on the cylinder valve, and then after another 5 seconds turn the burner valve on and light the barbecue. Never connect this barbecue to an unregulated propane gas supply, or to another kind of gas.
PRIOR TO USING Do not use your barbecue until you have carefully read and fully understand all the information in this manual. Please ensure the following: • Your barbecue is properly assembled. • There are no leaks in the system (see “Leak Test”). • The burner is properly assembled, with the venturi tubes seated over the valve outlets (drawing F) and that there is nothing blocking the venturi tubes (drawing G).
LIGHTING THE BARBECUE Prior to lighting your barbeque, visually check all hoses before each use, for nicks, cracking, abrasions or cuts. If the hose is found to be damaged in any way, do not use your barbeque. A replacement hose and regulator is required. • Make sure you have followed all the checks, procedures and instructions in all previous sections before attempting to light the barbecue. Important Always raise the barbeque lid before lighting the burner.
Match-Lighting Do not lean over grill while lighting. 1. Open lid. Turn on gas at LP cylinder. 2. Push in and turn far left burner knob to HI. Be sure burner lights and stays lit. 3. Place lit match into match holder, then into lighting hole on left side of grill. Match Lighting Procedure Lighting the other side of the dual burner: Once one side of the dual burner has been lit, push in and turn the other control knob to ‘HIGH’. The unlit burner will light automatically.
TIPS ON USING YOUR BARBECUE First time use: Before cooking, turn on the barbecue and operate on “High” for about 10–15 minutes with the lid open. Close the lid and continue to run the barbecue on “High” for another few minutes. Perform shut down procedure and allow your BBQ to cool down before re-lighting. Preparation: The barbecue should be preheated to get the heat plate hot before adding any food. This is done by lighting the barbecue and running at “High” for up to ten minutes with the lid down.
CLEANING Cleaning the Burner Assembly AND MAINTENANCE Follow these instructions to clean and/or replace parts of burner assembly or if you have trouble igniting grill. 1. Turn gas off at control knobs and LP cylinder. 2. Remove cooking grate and flame tamer 3. Under grill remove grease cup, disconnect ignitor wire from burner. 4. Inside grill remove burner assembly (A), clean ceramic portion of electrode with rubbing alcohol and a swab. 5. Clean outside of burner with soap and water.
Food Safety Food safety is a very important part of enjoying the outdoor cooking experience. To keep food safe from harmful bacteria, follow these four basic steps: Clean: Wash hands, utensils, and surfaces with hot soapy water before and after handling raw meat and poultry. Separate: Separate raw meats and poultry from ready-to-eat foods to avoid cross contamination. Use a clean platter and utensils when removing cooked foods. Cook: Cook meat and poultry thoroughly to kill bacteria.
TROUBLESHOOTING GUIDE Problem Burner will not light (match or igniter) Possible Causes Corrective Action • Blocked venturi tubes • Clean out blockage • Cylinder or gas supply valve turned off • Open cylinder or gas supply valve • Venturi tubes not properly sealed over valve igniter electrodes • Ensure proper venturi tube assembly • Burner ports blocked • Clean/replace burner • Low or out of propane • Refill cylinder • Flow control device activated • Follow correct lighting procedu
PARTS LIST 85-1630-2 12 (G30505) Item No. Quantity Description Part No.
Manual Hardware Pack EB EC ED 13
A S S E M B LY I N S T R U C T I O N S Hardware Pack List Key No. Description Part Number 1 NO.10-24UNCx13Screw 20124-10013-036 18 2 NO.10-24 X30 Screw 20124-10030-036 16 Before assembling the barbecue, please ensure that you have all the hardware needed. 3 NO.10-24X55 Screw 20124-10055-036 16 4 NO.10-24 Nut 31224-10000-036 46 5 Wingnut,1/4"-20 33300-13000-032 2 Before assembling the barbecue, read these instructions carefully. Assemble the barbecue on a flat, clean surface.
DA 1 Insert the front and back cart legs (DB, DC, DD, & DE) into the left and right upper leg support bars (DA). DA DC DE DB DD 2 DD DB DA Insert wire tank exclusion (DK) into the 3rd hole from the bottom, on each cart leg (DB, DC, DD, & DE). The opening of the wire tank exclusion (DK) must face the left cart legs (DD & DE). Once in position, swing both cart legs vertically.
3 Assemble the lower back brace (DH) as shown using hardware #2 and #4 (x4). Assemble the Side supporting bar (DQ) to the left cart legs using hardware #2 and #4 (x2). Assemble the upper back brace (DH) to both cart legs as shown using hardware #2 and #4 (x4). Then afix the side support bar (DQ) to the front, left cart leg (DD) and the front, right cart leg (DB) using hardware #2 and #4 (x2). 4 Assemble the upper and lower front panel (DF & DG) using #3 and #4 (x8) as shown.
6 Ignitor CC CA Stamped Nut CD Insert the round opening of the ignitor wire into the pin located on end of push button ignitor. Remove the nut that is attached to the igniter. Use this nut to attach the ignitor (CC) to the control panel (CA), as shown. Remove the screws and washers from the valve assembly (CD) first, and use the same hardware which have been removed to attach this part(CD) to the control panel (CA). Back of Cart Position the control knobs (CB) to the valve assembly (CD) as shown.
BD BG BG BA Center flat portion of hinge on the bottom. Tank Retainer 18 8 Place main burner (BD) into Firebox (BA). Attach the burner to the firebox from the bottom as shown, using hardware #1 (x2). Assemble lower hinge (BG) to the back side of firebox (BA) using hardware #1, #4, and #13 (x4).
9 AC Assemble the thermometer (AC) to the centre of top lid (AA) using the wing nut that is attached to the thermometer. Assemble the upper hinges (AD) to the back side of the lid using hardware #1, #4, and #13 (x4), hinges should curve downward when properly installed. 14 13 AD AD 1 10 Place lid assembly onto firebox, aligning hinges. Hinges on lid fit inside hinges on firebox. Secure hinges using hardware #9 and #10 (x2).
11 Place the firebox + top lid onto burner box supporting bars (DI & DJ) using hardware #1, #4, and #13 (x4), from the inside of the firebox as shown. Connect the electrode wire to the igniter (CC) as shown. Install hardware #2, #4, and #13 (x4) into both sides of burner box to be used to support the flame tamer. Insert the flame tamer (BC) as shown.
12 Place the Cooking Grate (BB) into Burner box. Insert the ends of the Warming rack pivot wire (BE) to the inside of the Top Lid (AA). Cooking Grate Insert the ends of the warming rack leg wire (BE) into the holes provided on the inside of the Burner Box. Note: Pivot wire and leg wire, running side-to-side, should be under wires running front-to-back. If pivot and leg wires are on top, Warming rack is installed upside-down.
13 Figure A Connect the grease cup (DT) with the grease cup hook (DS). Hook the grease cup (DT) + grease cup hook (DS) under the burner box as shown. Figure A Figure B Assemble the left side shelf (EA) to the cart legs using hardware #7 and #17 (x2), from the front side and use hardware #8 , #6, #17 (x2) from the back side. Figure C Repeat the same step for right side shelf (EA).
14 LP CYLINDER IS SOLD SEPARATELY. Fill and leak check the cylinder before attaching to grill and regulator. Once Cylinder has been filled and leak checked, place cylinder into notches in tank supporting bar (part of DL). Slide tank retention bracket (DR) over cylinder collar and tighten tee knob. Then connect the regulator (CE) to the gas tank OPD valve. Correctly Installed LP Cylinder NEVER store a spare LP tank under or near grill or in enclosed areas.
24
DISTRIBUTOR Trileaf Distribution Trifeuil Toronto, Canada M4S 2B8 25
