www.wackergroup.com VIBRATORY PLATE BPU 3545A 0200301en - 12.
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CONTENTS Type Item no. BPU 3545A 0008783 ... This machine has been equipped with an EPA certified engine. Additional information can be found in the engine manufacturers notes.
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FOREWORD Foreword For your own safety and protection from bodily injuries, carefully read, understand and follow the safety instructions in this manual. Please operate and maintain your Wacker machine in accordance with the instructions in this manual. Your Wacker machine will reward your attention by giving trouble-free operation and a high degree of availability. Defective machine parts are to be replaced as soon as possible.
TABLE OF CONTENTS FOREWORD 3 SAFETY INSTRUCTIONS 6 General instructions Operation Safety checks Maintenance Transport Maintenance checks 6 6 7 7 7 7 TECHNICAL DATA 8 DESCRIPTION 9 Field of application Dimensions Max.
TABLE OF CONTENTS Forward speed too low Reverse speed too low No reverse motion Loss of hydraulic oil Engine does not start 21 21 21 21 21 ACCESSORIES 22 EC - CONFORMITY-CERTIFICATE 23 0126424GBIVZ.GB.
SAFETY INSTRUCTIONS SAFETY INSTRUCTIONS FOR THE USE OF VIBRATORY PLATES WITH COMBUSTION ENGINES General instructions 1. Vibratory plates may only be operated by persons who * * * * are at least 18 years of age are physically and mentally fit for this job have been instructed in guiding vibratory plates and proved their ability for the job to the employer may be expected to carry out the job they are charged with carefully. The persons must be assigned the job of guiding vibratory plates by the employer.
SAFETY INSTRUCTIONS 12. 13. 14. 15. 16. 17. Make sure the soil or subsoil to be compacted has a high enough load carrying capacity. Use appropriate protective clothing while working or while carrying out maintenance work. When traveling backwards the operator has to guide the vibration plate laterally by its guide handle so that he will not be squeezed between the handle and a possible obstacle. Special care is required when work ing on uneven ground or when compacting coarse material.
TECHNICAL DATA BPU 3545A Item no. 0008783 ...
DESCRIPTION Field of application The application range of these machines reaches from the trench and surface compaction, even with semicohesive soils, to the vibration of interlocking paving stones and sett pavements. Dimensions Max.
DESCRIPTION Description of function The vibration required for compaction is produced by the exciter (4) which is firmly joinded to the lower mass (3). This exciter (4) is designed as a central vibrator with single-plane vibrations. Such a principle permits the direction of vibration to be changed by turning the eccentric weights (12). In this way an infinitely variable transition between vibration in forward motion, on the spot and in reverse motion is possible.
TRANSPORT TO WORK SITE / RECOMMENDATIONS ON COMPACTION Transport to work site Conditions: - To transport the vibration plate, use only suitable lifting equipment with a minimum load-bearing capacity of 400 kg. - Always switch off engine before transporting the machine! - Only attach suitable tackle at the central lifting point (13) provided. - During transport on the loading area of a vehicle, tie down the vibraion plate using the lugs (14). Note: Also oserve the regulations in the safety instructions.
OPERATION Starting Pre-starting check 1. Oil level check Insert dipstick in oil filler neck, but without screwing in. If oil level is low, fill to the top of the oil filler neck with high grade SAE 10 W 40 oil. 2. Dual-air cleander >Dual element type< Check the air cleaner elements to be sure they are clean and in good condition. Clean or replace the elements if necessary. 3. Fuel Use any regular grade automotive gasoline (unleaded gasoline is preferred) with a pump octane rating of 86 or higher.
T00805GB 13
OPERATION Handling As the engine warms up, gradually move the choke lever to the OPEN position. Position the throttle lever for the desired engine speed. Oil alert system The oil alert system is designed to prevent engine damage caused by an insufficient amount of oil in the crankcase. Before the oil level in the crankcase drops below a safe limit, the oil alert system will automatically shut down the engine (the engine switch will remain in the ON position).
MAINTENANCE Maintenance schedule Check all external screw connections for tight fit approx. 8 hours after first operation. Parts Maintenance jobs Maintenance interval Air filter Check for external damage and tight fit. Check filter cartridge, clean or replace if necessary. daily Fuel tank Check tank lid for tight fit, replace if necessary. Drive engine Check oil level, top up if necessary. Exciter Check for tightness. Drive engine First oil change.
MAINTENANCE Engine oil Oil change Drain the oil while the engine is still warm to assure rapid and complete draining. 1. 2. 3. 4. Remove the oil filler cap and the drain plug to drain the oil. Install the drain plug, and tighten it securely. Refill with the recommended oil and check oil level. Install the oil filter cap. Engine oil capacity: 1,1 l (1,06 USqt., 1,78 lmp pt) Air filter Air filter service A dirty air filter will restrict air flow to the carburettor.
MAINTENANCE Spark plug Spark plug service Recommended spark plug: BP6ES-11, BPR6ES-11 (NGK), W20EP-U11, W20EPR-U11 (ND). Caution: Never use a spark plug of incorrect heat range. To ensure proper engine operation, the spark plug must be properly gapped and free of deposits. 1. Remove the spark plug cap, and use a spark plug wrench to remove the plug. Warning: If the engine has been running, the muffler will be very hot. Be careful not to touch the muffler. 2. Visually inspect the spark plug.
MAINTENANCE Service instructions 1. Adjusting the V-belt tension Remove belt guard. Loosen nuts situated on the motor V-belt pulley and remove outer V-belt pulley half. Remove necessary number of shims (the removal of one shim is usually suffecient). Install the removed shims on the outside of the V-belt pulley. (If one shim is removed, install it on the outer half of the pulley, if two, one on the outer and one on the inner V-belt pulley half, etc.). Thus V-belt alignment is maintained.
MAINTENANCE 3. Bleeding hydraulic control: 1. Remove apron (17) by undoing the screws (16). 2. Move centre pole into vertical position, move control handle (6) right into the reverse position, open filler bore (15). 3. Loosen connecting screw (18). 4. Slowly push the control handle (6) in forward direction until hydraulic oil emerges bubblefree at the connection screw. 5. Tighten connecting screw (18), mount apron (17). 6. If necessary, top up with Fuchs Renolin MR 520, seal filler bore (15). 4.
MOTOR High altitude applications Air is rarer at greater altitudes and the main jet of the standard carburettor supplies the engine with an extremely rich fuel-air mixture. This, in turn, leads to a loss of engine power and the consequent increase in fuel consumption. High altitude engine power can in general be improved when installing a smaller main jet and through adjustment of the pilot screw.
FAULTS Forward speed too low Cause: Remedy: - Too little hydraulic oil in the centre pole head. Air in hydraulic control. Top up hydraulic oil. Bleed system. Reverse speed too low Cause: - Too much oil in centre pole head. Remedy: - Correct oil level in accordance with mark. No reverse motion Cause: - Mechanical fault. Remedy: - Contact Wacker service dept. Loss of hydraulic oil Cause: - Leaks, hydraulic hose defective. Remedy: - Change defective parts.
ACCESSORIES Accessories Part No.
EC - CONFORMITY-CERTIFICATE Wacker-Werke GmbH & Co. KG , Preußenstraße 41, 80809 München hereby certify that the construction equipment specified hereunder: 1. Category: Vibratory plate 2. Type: BPU 3545A 3. Equipment item number: 0008783 ... 4.
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File certificate carefully DIN EN ISO 9001 Certificate
A-1110 Wien 6122 Fritzens 8054 Graz-Straßgang 9020 Klagenfurt 5300 Hallwang b. Salzburg 3106 St. Pölten-Spratzern 4050 Traun b.
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