ITEM #0097709 4-BURNER GAS GRILL MODEL #1010037 Master Forge & M Design® is a registered trademark of LF, LLC. All rights reserved. ! WARNING Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage. Read this instruction manual thoroughly before installing or servicing this equipment. ! WARNING 1, Do not store or use gasoline or other flammable liquids or vapors in the vicinity of this or any other appliance.
TABLE OF CONTENTS Safety Information………………………………………………………………………………….3 Package Contents……………………………..…………………….…….……………………....5 Hardware Contents………………………………….……………………….…………..…….…..7 Preparation………………….…….………………………….………………….………...….….….7 Assembly Instructions……………………..………………………….……………….……..……8 Installation Instructions…………………………………………………………………………...17 Operating Instructions…………………………………………………………………………… 21 Care and Maintenance…………………………………………………………………………….24 Troubleshooting . ………………………………………………………………………………….
! SAFETY INFORMATION Please read and understand this entire manual before attempting to assemble, operate or install the product. If you have any questions regarding the product, please call customer service at 1-800-963-0211 Monday through Thursday from 8:00 a.m. to 6:00 p.m. EST, Friday from 8:00 a.m. to 5:00 p.m. EST. 1. The installation of this appliance must conform with local codes or, in the absence of local codes, with either the National Fuel Gas Code, ANSI Z223.
! SAFETY INFORMATION 17. Do not store a spare LP-gas cylinder under or near this appliance. 18. Never fill the cylinder beyond 80 percent full. 19. If the information in “17” and “18” is not followed exactly, a fire causing death or serious injury may occur. 20. The natural gas grill and its individual shutoff valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 0.5 PSI (3.5 KPa). 21.
PACKAGE CONTENTS J A I K B C L D E M E1 N H G F O P Q D1 T C1 U B1 R V X W S A1 Y Z 5
PACKAGE CONTENTS Part Description Quantity Part Description Quantity A Warming rack 1 Q Left cart door 1 B Cooking grate 2 R Door handle 2 C Flame tamer 4 S Door handle grommet 4 D Right shelf 1 T Cart heat shield 1 E Right shelf front 1 U Cart support bracket 2 F Right shelf bracket 1 V Locking caster 2 G Bezel 1 W Cart base 1 H Control knob 1 X Cart support beam 1 I Cart back panel 1 Y Door catch plate 1 J Back grill head cover 1 Z Straight c
HARDWARE CONTENTS AA 5/32-32 x 3/8 in. Screw Qty.16 FF BB BB 1/4-20 x 1/2 in. Screw Qty. 26 CC DD B 1/4-20 x 3/8 in. Screw Qty. 23 1/4-20 Lock Washer Qty. 22 EE 1/4-20 x 5/16 in. Screw Qty.10 GG Allen Wrench AA Battery PREPARATION Before beginning assembly of product, make sure all parts are present. Compare parts with package contents list and hardware contents list. If any part is missing or damaged, do not attempt to assemble the product.
ASSEMBLY INSTRUCTIONS 1A 1. Fix the tank tray bolt Remove the LP tank bolt on the cart base (W) as shown in Fig. 1A and then reinstall as shown in Fig. 1B. Tank tray bolt Note: For all of the following steps, do not tighten any screws completely until all screws for that step have been installed. Once all screws have been installed, then tighten them securely. 1B 2. Install casters a) With the cart base (W) laying as shown in Fig.
ASSEMBLY INSTRUCTIONS 3. Attach door catch plate 3 Turn the cart base (W) assembly right side up as shown in Fig. 3. Attach door catch plate (Y) to cart base (W) using 2 5/32-32 x 3/8 in. screws (AA). AA W W Hardware Used AA 5/32-32 x 3/8 in. Screw x2 Y 4 4. Install cart side panels Attach left cart side panel (P) to cart base (W) using 3 1/4-20 x 3/8 in. screws (CC). HCC Attach right cart side panel (B1) to cart base (W) using 3 1/4-20 x 3/8 in. screws (CC) as shown in Fig. 4.
ASSEMBLY INSTRUCTIONS 6. Install LP tank barrier bar 6 AA Attach the LP tank barrier bar (O) as the arrows indicate to the cart back panel (I) and the cart base (W) using 5 2 5/32-32 x 3/8 in. screws (AA) as shown in Fig. 6. The right install direction should be same as the indicate. Hardware Used AA 5/32-32 x 3/8 in. Screw BB BB O I AA x2 W 7 CC 7. Install cart support beam X Attach the cart support beam (X) to the left and right side cart panels (P and B1) using 4 1/4-20 x 3/8 in.
ASSEMBLY INSTRUCTIONS 9. Install cart heat shield Attach the cart heat shield (T) to the cart back panel (I) using 2 5/32-32 x 3/8 in. screws (AA). 9 AA A. B. X Note that the heat shield installs under the lip of the cart back panel (I) as shown in Fig 9A. L Next attach the cart heat shield (T) to the cart support beam (X) using 2 5/32-32 x 3/8 in. screws (AA) as shown in Fig. 9B. T Note that the cart heat shield (T) installs on top of the lip of the cart support beam (X).
ASSEMBLY INSTRUCTIONS 11. Install grease tray Remove the pre-installed screw from the right of the9 greasy tray (D1). 11 From the back of the grill, slide the grease tray (D1) onto the ledges on the left and right sides of the grill head as shown in Fig. 11. a There are stops built into the ledges to hold the grease tray in place. Make sure the grease tray is slid all the way in and is resting securely between these stops.
ASSEMBLY INSTRUCTIONS 14. Install door handles 14 EE Attach door handle (R) to the left cart door (Q) using 2 door handle grommets (S) and 2 1/4-20 x 1/4 in. screws (EE) as shown in Fig. 14. Repeat installation for right cart door (A1). S Hardware Used EE 1/4-20 x 5/16 in. Screw x4 Q R K 15 15. Install cart doors Attach right cart door (A1) by first placing the hole in the bottom of the door onto the pivot in the right side of the cart base (W).
ASSEMBLY INSTRUCTIONS 17. Install side shelves Starting with the right side, loosen the 2 pre-installed screws marked “a” and “c” and then completely remove13 screw “b” as shown in Fig. 17A. 17A a CC Using the shelf keyhole slots, slide the right shelf onto the 2 loosened screws as shown in Fig. 17B. b Open the grill hood and from inside the grill attach the right side shelf using 3 1/4-20 x 1/2 in. screws (BB) and lock washers (DD) as shown in Fig. 17C.
ASSEMBLY INSTRUCTIONS 18. Install side burner valve 18A a) Loosen but do not remove the two pre-installed screws from the side burner valve as shown in Fig. 18A. b) Insert the side burner valve screws through the keyhole slots in the front of the side burner shelf and then slide the valve upward so the screws rest in the small section of the keyhole slots. G E c) Place the control knob bezel (G) keyhole slots over the side burner valve screws.
ASSEMBLY INSTRUCTIONS 19 19. Install cooking components A Install 4 flame tamers (C) into grill head (K) directly over the main burners. The flame tamers rest in notches built into the inside of the grill head (K). B Place cooking grates (B) into the grill head (K) on the ledges above the flame tamers. C Insert legs of warming rack (A) into the 4 holes in top of the grill head (K) side panels as shown in Fig. 19. K 20. Install battery 20 Unscrew the electronic igniter battery cap as shown in Fig.
INSTALLATION INSTRUCTIONS For Portable LP-Gas Connection From front of the cart, place foot ring of 20 lb. tank into the hole in bottom panel. Make sure the tank valve is in OFF position. Use the tank bolt to secure the tank in a fixed position. Before installing your gas tank, lift up the safety tank ring (as shown in Fig. 21). Use only 20 lb. gas tank (See LP Gas Safety Requirements on page 25 for additional information). It is unsafe to operate the grill if the gas tank is not vertical, as seen in Fig.
INSTALLATION INSTRUCTIONS 2. When connecting the regulator/burner valve assembly to the tank valve, turn the large plastic nut clockwise until it stops. 3. Gas will not flow unless the plastic nut is completely connected. 4. HAND TIGHTEN ONLY. b. Hand Disassembly: 1. Make certain the tank valve and all the appliance valves are in the “OFF” position. 2. 3. Turn the large plastic nut counterclockwise until it is disassembled. HAND LOOSEN ONLY. c.
INSTALLATION INSTRUCTIONS LP Gas If your grill is for LP gas, the regulator supplied is set for 11 in. water column (WC) and is for use with LP gas only. The factory-supplied regulator and hose must be used with a 20 lb. LP gas tank. Convert to Natural Gas Your grill is natural gas convertible. NG kit sold separately (Item #0050772). Please refer to page 37 to convert your grill to natural gas. After the grill is converted to natural gas, the working pressure for natural gas is 7 in. water column (WC).
INSTALLATION INSTRUCTIONS However, the manufacturer strongly suggests a 6 ft. clearance of the grill to combustible constructions. Clearance to Noncombustible Construction A minimum clearance of 48 in. from the back of the grill above the cooking surface to noncombustible constructions is required to allow the grill hood to open completely. A minimum of 48 in. clearance to the sides of the grill above the cooking surface to noncombustible constructions is recommended.
OPERATING INSTRUCTIONS Grill Lighting Instructions To Light the Main Burners and the Side Burner 1. Make sure the control knobs are in the “OFF” position. 2. Open the grill hood. 3. Check the ignition pin position and distance between the pin and the burner. 4. Make sure the drip tray is installed. 5. Open the LPG tank or natural gas valve. 6. Light each burner separately. Turning on two burner valves together could trip the flow limiting device in the tank connection (LP grills only). 7.
OPERATING INSTRUCTIONS Match Lighting Instructions IMPORTANT: The hood must be open when match lighting any burner. 1. Turn on gas supply. a. If portable, at the LP cylinder valve. b. If permanent gas supply, at the manual gas shutoff valve. 2. Locate the flame observation holes on each side. 3. Open the right door to access the match clip with chain. 4. Attach either the match or paper to the clip (Fig.
OPERATING INSTRUCTIONS Preheating Grill It is extremely important that your grill be up to temperature before you begin using it. After lighting, close the hood and preheat the grill on “HIGH” for 15 minutes. This preheating will ensure that the cooking grid and grate are hot enough for proper grilling. CAUTION: Do not cover the grids during the preheating period. WARNING: Never leave a grill unattended to guard against possible grease fires getting out of control.
CARE AND MAINTENANCE Burner Flame Check 1 in. (2.5 cm) Visually check the burner flames prior to each use. The flames should appear blue. If they do not, refer to the section on cleaning burner tubes and ports. Before cooking on your grill the first time, wash cooking grids and cooking rack with warm, soapy water. Rinse and dry thoroughly. Season with cooking oil regularly. After cooking is completed, turn grill to HIGH setting for 3 to 5 minutes to burn off excess grease or food residue.
CARE AND MAINTENANCE ! ! WARNING Do not attempt to turn off the LP tank valve without first covering your hand with a protective mitt or allowing the grill to cool down. Failure to follow this warning could result in a severe burn. ! LP Gas Safety Requirements For LP gas grills, the LP gas supply tank to be used must be: Constructed and marked in accordance with the Specifications for LP Gas Tanks of the U.S.
CARE AND MAINTENANCE Handling the Liquid Propane Tank Safely Remember to handle your portable liquid propane tank carefully when you take it to your dealer for a refill. Avoid dropping it or bumping it against sharp objects. Liquid propane tanks are sturdily constructed, but a series of hard jolts could damage the container. When transporting the tank to your local propane gas dealer, make sure the valve is closed tightly and the protective cover is in place.
CARE AND MAINTENANCE ! WARNING: When not connected to your grill, the LP gas tank must be stored in an upright position in a cool, shady, well-ventilated, outdoor location away from your grill or any other heat source. Failure to follow this warning could lead to tank valve damage, fire hazard and personal injury. Refilling a Propane Tank It is extremely important that your LP tank be filled properly when you take it to be refilled.
CARE AND MAINTENANCE Specks of grease can gather on the surface of the stainless steel and get baked-on. These can usually be removed with warm soapy water or a stainless steel cleaner. As a last resort a mild abrasive pad could be used with a stainless cleaner. Use light pressure on the pad and always scrub in the direction of the grain. There are many products that will help clean and protect on all non-cooking surfaces. Do not use steel wool to clean the grill.
CARE AND MAINTENANCE Care and Maintenance Time Table Chart Grill Item Frequency Based on Normal Use Cleaning Method Painted surface Twice yearly Car wax Stainless surface Twice yearly Stainless cleaner All grates After each use Burn off and wipe Stainless grates 15 days Wire brush/Dishwasher safe Porcelain grates 15 days Scrub pad soapy water/ Dishwasher safe Burner heat tents 30 days Wire brush Burners 90 days Wire brush Burner box interior 120 days Interior grill cleaning product
TROUBLESHOOTING PROBLEM POSSIBLE CAUSE CORRECTIVE ACTION Grill or side cooker 1. The ignition wire came off the electrical igniter/valve. 2. The distance between the ignition pin and the burner is greater than 5/32 in.-3/16 in. (side burner). 3. The ignition wire is broken. 4. The battery has died. 5. The battery is in the wrong polarity. 6. The electrode tip does not produce sparks at the burner port. 7. No gas supplied. 1. Reconnect the ignition wire to the electrical igniter/valve. 2.
TROUBLESHOOTING PROBLEM POSSIBLE CAUSE CORRECTIVE ACTION Low heat with the knob in “HIGH” position. 1. Low heat is found in natural 1. This model is set for 7 in. natural gas models. gas usage. Please check your natural gas supply system to have correct gas pressure. 2. Ports are blocked. Regulator is not needed for NG model. 3. LP tank has run out. Check the orifice if you installed NG nozzles. 0050772 conversion kit provides the following nozzles: Burner Orifice Size Main Burner ø 1.
WARRANTY Proof of purchase is required to access this warranty program, which is in effect from the date of purchase. Customers will be subject to parts, shipping, and handling fees if unable to provide proof of the purchase or after the warranty has expired. If you have any questions or problems, you can call our customer service department at 1-800-963-0211, 8 a.m. - 6 p.m., EST, Monday - Thursday, 8 a.m. - 5 p.m., EST, Friday. Limited Warranty 5-Year Warranty on stainless steel burners.
REPLACING MAIN BURNER How to replace the main burner 1 1. Open the grill hood and remove the warming rack (A), cooking grates (B) and flame tamers (C) as shown in Fig. 1. A B 2. Remove the cotter pin from the main burner, as shown in Fig. 2. 3. Remove the two screws that attach the main burner electrode & wire to the main burner. C 4. Remove and discard the old main burner and replace it with the new one.
4 5. Feed the new main burner electrode wire through the hole on the inside of the grill and then reinstall the main burner electrode with the two screws previously removed. Fig. 04. Push button igniter lock nut and push button 6. Plug the wire into the back of the push button igniter where the previous wire was removed. Fig. 5. 7. Reinstall the push button igniter lock nut and push button, and then reinstall the ignition heat shield with the two screws previously removed. 8.
EXPLODED VIEW For replacement parts, call our customer service department at 1-800-963-0211, 8 a.m. – 6 p.m., EST, Monday - Thursday, 8 a.m. - 5 p.m., EST, Friday.
REPLACEMENT PARTS LIST PART DESCRIPTION QTY. PART DESCRIPTION QTY.
REPLACEMENT PARTS LIST PART DESCRIPTION QTY. PART DESCRIPTION QTY. 49 Side Burner 1 62 Main Burner Electrode & Wire A 1 50 Right Shelf Bracket 1 63 Cotter Pin 8 51A Right Shelf Front 1 64 Flame Tamer 4 52 Right Shelf 1 65 Cooking Grate 2 53 Side Burner Pan 1 66 Warming Rack 1 54 Side Burner Igniter 1 67 Instruction Manual 1 55 Side Burner Grate 1 68 Hardware Pack 1 56 Side Burner Lid 1 69 AA-5/32-32 x 3/8 in.
CONVERTING TO NATURAL GAS KIT #0050772 Should you decide to convert your gas grill Item #0097709 Model 1010037 from propane to natural gas, use conversion kit item #0050772. Your #0050772 kit will contain 4 -1.44 main burner orifices. Install all of them following your kit instructions. Install 1-1.44 orifices into your side burner valve. Discard the rest. #0050772 kit will contain the following orifices for your selection: NG KIT Model# Model #, Item # Qty. Main burner /Side burner Φ1.
CONVERTING TO NATURAL GAS KIT #0050772 Take the knobs off valve stems and adjust the screws as shown using the slotted screwdriver. Turn the screw clockwise until it stops. Make sure to completely tighten the screws. Failure to tighten the screws will result in the low heat setting working improperly. CAUTION: If low flames or burner problems are observed after converting from LPG to NG, the natural gas lines may not be large enough.
