D o o r H a r d wa r e Te c h n i c a l M a n u a l Ve r s i o n 4 .
TABLE OF CONTENTS Product Page Product Page BumpStop Advanced Cylinder Technology . . . . . . . . . . . . . . . 2 GRADE 3 RESIDENTIAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28 Door Hardware Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Knob Styles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28 GRADE 2 RESIDENTIAL .
BumpStop® ADVANCED CYLINDER TECHNOLOGY ® The BumpStop® advanced cylinder technology is standard equipment in all Grade 2 lock products. Because of the cylinder design, it cannot be offered as an option in the Grade 3 products. One primary component of BumpStop® technology is a special stainless steel driver pin shown at the right.
DOOR HARDWARE CODES Naming Convention Two numbers = Keyway, one letter = # of pins V = 6/T = 5, four or five numbers = blind code.
Grade 2 Residential The Grade 2 residential products are available only with a default keyway compatible with an Ilco 1176 key and an appropriate pinning kit. A second keyway is planned and will be compatible with an Ilco 1145 or 1145A key and an appropriate pinning kit. When available, the 1145 compatible keyway may be specified by adding D045 or D046 to the product part number. There are some special requirements associated with the BumpStop® pins used in these products.
Grade 2 Residential NightWatch® Function The NightWatch® mechanism consists of a simple mechanical deadbolt within the thumb turn mechanism. The inside view of the thumb turn assembly here displays the interlocking features. The spindle of the thumb turn has two depressions cast into it and those depressions match two projections from the mounting plate when the spindle is turned 90° to extend the bolt.
Standard NightWatch® Deadbolt with BumpStop® Part Number Retail Boxed DSRN0603P DSNRN0603PKA4 DSNRN0605 DSNRN0605KA4 DSNRN0615 DSNRN0615KA4 DSRNSD03PD045 DSRNSD05D045 DSRNSD15D045 DSRNSD12PD045 Product Description NightWatch, Single Cylinder, Polished Brass with BumpStop® NightWatch, Single Cylinder, Antique Brass with BumpStop® NightWatch, Single Cylinder, Satin Nickel with BumpStop® NightWatch, Single Cylinder (Schlage C Keyway), Polished Brass with BumpStop® NightWatch, Single Cylinder (Schlage C Keywa
Grade 2 Residential Electronic Keypad NightWatch® Deadbolt Part Number Retail Boxed DSKP0603PD DSKP0603P DSKP0605D DSKP0605 DSKP0615D DSKP0615 DSKP0612PD DSKP0612P Product Description NightWatch, Electronic Keypad, Polished Brass NightWatch, Electronic Keypad, Antique Brass NightWatch, Electronic Keypad, Satin NIckel NightWatch, Electronic Keypad, Aged Bronze UP EXIT MOTOR PROGRAM EXIT Program Button MOTOR PROGRAM EXIT Keypad Deadbolt – Quick Reference for Programming Function Step 1 Remove batter
Electronic Keypad NightWatch® Deadbolt Rekeying Grade 2 Residential 1 The cylinder housing is mounted via two screws in the exterior housing. These screws have a thread locking substance on them. You will need to use the longer side of your hex wrench to loosen them. They are around 7/8" long and use a 9/64" hex. With the screws removed, lift the main housing to separate it from the trim. 2 Clutch Cam IBA-5 The cylinder bible has a spacer on the end.
Grade 2 Residential Deadbolt Information 2-3/8" The deadbolt is available with a single or double cylinder function and may use any of 60mm the Master Lock Door Lock type ® BumpStop cylinders, a Kaba Lori 1599 cylinder or any other ‘size compatible’ cylinder. The bolt has an adjustable backset for 2 3/8" or 2 3/4". Adjust the latch to match the backset dimension on your door To change backset: Changing your backset is as simple as gripping and turning the back portion of the latch.
Grade 2 Residential Deadbolt Information (continued) To change from a square to radiused corner face plate, pry off the existing face plate and then attach the new one. Face plates have a ferrule that is slightly swaged to hold it in place. Use a small screwdriver or chisel to make prying easier, then swage the new face plate in place. If changing to a drive-in bolt, pry off the existing face plate.
Grade 2 Residential Deadbolt Information (continued) Because of the fixed fly design, a certain amount of calculation can be required when decoding or encoding. Master Lock also offers a software program that will do the calculations for you at: http://www.masterlock.com/combocalc.msi This software has been tested on Windows® XP and Vista® and runs correctly. It may be compatible with some earlier versions of Windows® but has not been tested.
Grade 2 Residential Deadbolt Information (continued) Determine the numerical location of the fly in disks 2 and 3 and record them in the ‘Set to’ column in the worksheet. Note that the setting of the first disk is the third number of the combination. Simple mathematics are required to figure out the first and second combination numbers. Next, we will calculate the combination for the disk locations shown.
Use the following steps to reassemble the lock.
There are some mechanical limitations that result in forbidden combinations: • Disk 2 must be set on 2 thru 47 as positions 0, 1, 48 and 49 do not exist • Disk 3 cannot be set on 0, 1 or 49 as those positions do not exist The example below will calculate the drive disk and fly locations for a new combination of 18-25-38. The first step is to write the combination into the worksheet and automatically set the drive disk to the third number.
The disk 3 calculations require adding the set positions for disk 1 and 2 plus 6, e.g. 38 + 36 + 6 = 80. That answer must be subtracted from combination number 1: 18 – 80 = -62. Because the answer is not between 0 and 49, you must add 50 until it is: -62 + 50 = -12; -12 + 50 = 38. Write the answer in the worksheet. ENCODING Disk Set to Formula 1 38 Align with Dial Index 38 3 36 Second number minus 1. Then subtract third number if less than zero, add 50 until between 0 and 49.
Grade 2 Commercial The Grade 2 Commercial products use a universal cylinder similar to a Kaba Lori 1599. Extra cylinders may be ordered and used for retrofit when a customer’s existing locks need to be upgraded with our BumpStop® advanced cylinder technology. Ordering cylinders is a simple process using the DL part number map below. For BumpStop® pinning information, consult the table and information on pages 2, 3 and 4.
Communicating Door Deadbolt Grade 2 Commercial Single-Sided/Communicating Door Function: Handle or turn piece on one side to throw or retract bolt; no means of operation on opposite side. DSC0532D Brushed Chrome This is a combination unit designed for application to doors with a full crossbore or for doors where the crossbore is only visible on the inside. The adjustable backset bolt and reinforced strike are standard equipment.
Entry Knobset with BumpStop® Grade 2 Commercial Function: Inside handle push button locks the outside handle. Unlock outside handle with a key or by turning inside handle. BLC0132DKA4 Brushed Chrome The Entry lockset may use any of the Master Lock DL type cylinders, a Kaba Lori 1539 cylinder or any other ‘size compatible’ cylinder. The exterior rose should be adjusted to accommodate different door thicknesses of 1 3/8" to 1 3/4".
Privacy Knobset Grade 2 Commercial Function: Inside handle push button locks outside handle. Emergency release in outside handle. Closing the door or turning inside handle releases the push button. BLC0332D Brushed Chrome The exterior rose should be adjusted to accommodate different door thicknesses of 1 3/8" to 1 3/4". Classroom Knobset with BumpStop® Grade 2 Commercial Function: Inside always unlocked. Outside handle locked or unlocked by key.
Storeroom Knobset Grade 2 Commercial Function: Inside always unlocked. Outside handle always locked. Latch retracted by turning key. BLC0232DKA4 Brushed Chrome The exterior rose should be adjusted to accommodate different door thicknesses of 1 3/8" to 1 3/4" (Storeroom US32D).
Entry Leverset with BumpStop® Grade 2 Commercial Function: Inside handle push button locks the outside handle. Unlock outside handle with a key or by turning inside handle. SLC0126DKA4 Brushed Chrome The exterior rose should be adjusted to accommodate different door thicknesses of 1 3/8" to 1 3/4". Passage Leverset Grade 2 Commercial Function: Inside and outside handles always unlocked; turning either retracts latch. No keys required.
Privacy Leverset Grade 2 Commercial Function: Inside handle push button locks outside handle. Emergency release in outside handle. Closing the door or turning inside handle releases the push button. SLC0326D Brushed Chrome The exterior rose should be adjusted to accommodate different door thicknesses of 1 3/8" to 1 3/4". Classroom Leverset with BumpStop® Grade 2 Commercial Function: Inside always unlocked. Outside handle locked or unlocked by key.
Storeroom Leverset with BumpStop® Grade 2 Commercial Function: Inside always unlocked. Outside handle always locked. Latch retracted by turning key. SLC0226DKA4 Brushed Chrome The exterior rose should be adjusted to accommodate different door thicknesses of 1 3/8" to 1 3/4". Heavy Duty Entry Leverset with BumpStop® Grade 2 Commercial Function: Inside handle turn button locks the outside handle. Unlock outside handle with a key or by turning inside handle.
Heavy Duty Passage Leverset Grade 2 Commercial Function: Inside and outside handles always unlocked; turning either retracts latch. No keys required. SLCHPG26D Brushed Chrome The exterior rose should be adjusted to accommodate different door thicknesses of 1 3/8" to 1 3/4". Heavy Duty Privacy Leverset Grade 2 Commercial Function: Inside handle turn button locks outside handle. Emergency release in outside handle. Closing the door or turning inside handle releases the push button.
Heavy Duty Storeroom Leverset w/BumpStop® Grade 2 Commercial Function: Inside always unlocked. Outside handle locked or unlocked by key. SLCHSR26D Brushed Chrome The exterior rose should be adjusted to accommodate different door thicknesses of 1 3/8" to 1 3/4". Heavy Duty Classroom Leverset w/BumpStop® Grade 2 Commercial Function: Inside always unlocked. Outside handle locked or unlocked by key.
Single Cylinder Deadbolt with BumpStop® Grade 2 Commercial DSC0632DKA4 Brushed Chrome Double Cylinder Deadbolt with BumpStop® DSC0732DKA4 Brushed Chrome 26 Grade 2 Commercial
Heavy Duty Single Cylinder Deadbolt w/ BumpStop® Grade 2 Commercial DSCHSD32D Brushed Chrome Heavy Duty Double Cylinder Deadbolt w/ BumpStop® Grade 2 Commercial DSCHDD32D Brushed Chrome 27
Knob Styles Grade 3 Residential 1-3/8 – 2 [35,0 – 51,0] Ball Style ø2.00 [ø50.8] ø2.56 [ø65,0] 2.50 [59,0] ø2.00 [ø50,8] ø2.56 [ø65.0] 2.50 [59,0] Biscuit Style 2.39" (60.8) ±2.0 2.39" ±0.08 (60.8) ±2.0 ±0.5 ±0.02 ±0.02 ø2.56" ±0.5 (ø65) 1.375" – 1.75" (35-45) ø2.08" (ø53.0) ±0.08 Tulip Style ±0.5 ±0.02 ±0.5 ±0.02 28 (ø65) 2/4" ±0.08 (61) ±2.0 ø2.56" 1.375" – 1.75" (35-45) ø1.89" (ø48.0) 2/4" (61) ±2.0 ±0.
Lever Styles Grade 3 Residential Straight Lever 2.32" (59.0) 3.465" (88) 1.89" (48.
Deadbolt and Handleset Styles Grade 3 Residential Deadbolt – Single Cylinder Deadbolt – Double Cylinder Handleset Interior available in: • Ball Knob • Biscuit Knob • Tulip Knob • Wave Lever 30
Entry Knobset Part Number Retail Boxed TUO0103 TUO0103KA4 TUO0105 TUO0105KA4 TUO0115 TUO0115KA4 BAO0103 BAO0103KA4 N/A BAO0105 BAO0115 BAO0115KA4 BCO0103 BCO0103KA4 BCO0105 BCO0105KA4 BCO0115 BCO0115KA4 BCO0112P BCO0112PKA4 Grade 3 Residential Function: Turn button on inside handle locks or unlocks Product Description outside and inside. Key in outside locks or unlocks. When locked, handles are rigid. When unlocked, either will retract latch.
Privacy Knobset Part Number Retail Boxed TUO0303 TUO0303/T6P TUO0305 TUO0305/T6P TUO0315 TUO0315/T6P BAO0303 BAO0303/T6P N/A BAO0305 BAO0315 BAO0315/T6P BCO0303 BCO0303/T6P BCO0305 BCO0305/T6P BCO0315 BCO0315/T6P BCO0312P BCO0312P/T6P Grade 3 Residential Function: Inside handle push button locks outside handle. Product Description Emergency release in outside handle. Closing the door or turning inside handle releases the push button.
Knobset Rekeying Grade 3 Residential Knob Release Tool Insert the operating key and unlock the knob. If an operating key is not available, pick to unlock. Turn the outside knob clockwise until the retainer aligns with and is visible under the poke hole. Use the knob release tool to depress the knob retainer and pull knob from the spindle. Remove knob ferrule and then remove cylinder from knob. Remove C clip from cylinder. Turn plug 45° in either direction.
Check operation of key for functionality. Remove key. Place plug in position inside shell and reinstall the C clip. Insert cylinder into knob and replace ferrule. Check knob locked and unlocked to ensure it operates properly. Reinstall lock on door if it was removed for rekeying. 34 With key partially inserted, align the bible with the slot on the outside knob spindle. Align knob and push in to engage the retainer.
Entry Leverset Grade 3 Residential Function: Turn button on inside handle locks or unlocks outside and inside. Key in outside locks or unlocks. When locked, handles are rigid. When unlocked, either will retract latch.
Privacy Leverset Grade 3 Residential Function: Turn button on inside handle locks or unlocks outside and inside. When locked, handles are rigid. When unlocked, either will retract latch.
Leverset Rekeying Use key to unlock, if no key is available, pick to unlock. Remove plastic spacer from lever. Do not lose. Grade 3 Residential Use the lever release tool to depress the retainer and release the lever. Remove key and then cylinder from lever handle. Pull lever handle from outside spindle. Remove C clip and pry cap from end of cylinder. Pin Hole Key Plug Bottom Pin Turn plug 45° in either direction. Use the plug follower to push the plug out of the shell.
Leverset Rekeying Grade 3 Residential Push circlip retainer onto the end of the plug. Check operation of key for functionality. Pull key from cylinder and grab cylinder end with pliers. Push cylinder assembly into the lever handle using the pliers. Partially insert key and remove the pliers. Replace the plastic spacer with correct orientation. Align the plastic spacer with the slot in the spindle, then push lever onto spindle until retainer snaps into place.
Handleset Grade 3 Residential Function: Deadbolt thrown or retracted by key outside or thumb turn inside. Latch bolt by thumb piece outside or knob inside. No keys required for latch bolt operation.
Single Cylinder Deadbolt Grade 3 Residential Function: Deadbolt thrown or retracted by key outside or by thumb turn inside.
Double Cylinder Deadbolt Grade 3 Residential Function: Deadbolt thrown or retracted by key in either side.
Deadbolt Rekeying Insert key. Note: The rekeying procedure is the same for brass cylinder housings or die cast housings. Grade 3 Residential Disassemble the deadbolt, remove trim collar from the cylinder. Rotate the cap tool counterclockwise to loosen the cap. Cylinder Housing Spring Retaining Pin Plug Remove cap and tailpiece. Insert the cap pin spring and the cap pin. Locking Nut Tail Piece Remove cap pin and cap pin spring Rekey using a follower as instructed under Leverset Rekeying.
Recodable Multi-Family Master Lock Recodable Door Hardware allows property owners and managers to take control of the process of changing locks with every change in occupancy. With the simple change tool that is provided with each lock they can instantly rekey door locks whenever needed and as often as needed.
Entry Knobset Recodable Multi-Family Function: Inside handle pushbutton locks the outside handle. Unlock outside handle with a key or by turning inside handle.
Passage Knobset Recodable Multi-Family Function: Inside and outside handles always unlocked; turning either retracts latch. No keys required.
Privacy Knobset Recodable Multi-Family Function: Inside handle pushbutton locks outside handle. Emergency release in outside handle. Closing the door or turning inside handle releases the pushbutton.
Single Cylinder Deadbolt Recodable Multi-Family Function: Deadbolt thrown or retracted by key outside or by thumb-turn inside. Product Number Product Description Polished Brass Single Cylinder Deadbolt DSCR603 Satin Nickel Single Cylinder Deadbolt DSCR615 Double Cylinder Deadbolt Recodable Multi-Family Function: Deadbolt thrown or retracted by key in either side.
Service Kits and Component Parts Keying Kit 2201 (for 1176 Keyway) Identification Chart Plastic Box Brass Follower Lever Release Tool KEY 7 6 5 4 3 2 1 PIN 1 2 3 4 5 6 7 Knob Release Tool Bottom Pins 1 through 7 Master Pins 2 through 6 Top Pins Driver Springs Retaining Caps C Clips Pin Covers Cap Pins Cap Pin Springs Tweezers Cap Tool Lever release Tool Knob Release Tool Follower Pin & Key Gauge SS LE AIN ST KEY FOR PIN HEIGHT GAUGE Contents 200 ea. 50 ea. 100 ea. 200 ea. 10 ea. 50 ea. 25 ea.
2 3 4 1 7 5 6 8 9 11 10 57,0 [2.24] 12,7 [0.50] [ 25,4 & 28,4 [1.00 &1.12] 19,1 0.75] [ 60,0 [2.36 & 70,0 & 2.75] [ 75,0 2.95] www.masterlock.com 35,0~45,0 [1.38~1.75] www.masterdoorlock.com Master Lock Company LLC, Milwaukee, WI 53154 U.S.A. 800-308-9244 Master Lock Canada, Oakville, Ontario L6H 5S7 Canada 800-227-9599 © 2012 Master Lock Company All Rights Reserved 7000-0101 52,0 2.05] CI 1.5M Printed in U.S.A. 4/12 101,6 [4.
