Specifications

TABLE OF
CONTENTS
BOATING SAFETY --------------------------------------------------------------------------------------- 1-1
COMMON SENSE APPROACH ----------------------------------------------------------------------- 2-1
RULES OF THE OPEN WATER --------------------------------------------------------------------- 3-1
GUIDE TO INDIVIDUAL MODELS ------------------------------------------------------------------ 4-1
ENGINE & PROPELLER SPECIFICATIONS ------------------------------------------------ 4-5
CONTROLS AND INDICATORS ---------------------------------------------------------------------- 5-1
FUELING -------------------------------------------------------------------------------------------------- 6-1
SAFETY CHECKS AND SERVICES ------------------------------------------------------------------- 7-1
NEW BOAT BREAK-IN --------------------------------------------------------------------------------- 8-1
STARTING AND BASIC OPERATIONS -------------------------------------------------------------- 9-1
OPERATIONAL HINTS ------------------------------------------------------------------------------ 10-1
LIFTING THE BOAT --------------------------------------------------------------------------------- 11-1
CORROSION ------------------------------------------------------------------------------------------ 12-1
CLEANING --------------------------------------------------------------------------------------------- 13-1
SCHEDULED MAINTENANCE CHECKS & SERVICES --------------------------------------- 14-1
BEFORE EACH USE
TRANSMISSION
COOLER ----------------------------------------------------------------------------- 15-1
COOLANT LEVEL ---------------------------------------------------------------------------------------- 15-1
ALTERNATOR BELT ------------------------------------------------------------------------------------ 15-2
BATTERY CONNECTIONS AND HOLD-DOWNS ----------------------------------------------- 15-2
LOOSE OR MISSING HARDWARE ------------------------------------------------------------------ 15-3
CABLE KINKS, WEAR AND INTERFERENCE ----------------------------------------------------- 15-4
IMPELLER ------------------------------------------------------------------------------------------------- 15-4
PROPELLER SHAFT LOG ------------------------------------------------------------------------------ 15-5
FUEL SYTEM LEAKS ----------------------------------------------------------------------------------- 15-6
EXHAUST SYSTEM LEAKS -------------------------------------------------------------------------- 15-7
FULLY CHARGED BATTERY ------------------------------------------------------------------------- 15-7
ENGINE OIL LEVEL -------------------------------------------------------------------------------------- 15-8
TRANSMISSION FLUID LEVEL ----------------------------------------------------------------------- 15-9
QUARTERLY MAINTENANCE
ENGINE STARTER GEAR AND SHAFT LUBRICATION ----------------------------------------- 15-9
CHANGE ENGINE OIL ------------------------------------------------------------------------------- 15-10
ANNUAL MAINTENANCE
CLEAN
ENGINE FLAME ARRESTOR ------------------------------------------------------------- 15-12
REPLACE RAW WATER PUMP IMPELLER ---------------------------------------------------- 15-13
ENGINE TUNE-UP ----------------------------------------------------------------------------------- 15-13
CHANGE TRANSMISSION FLUID ---------------------------------------------------------------- 15-14
CHECK ENGINE MOUNTS ------------------------------------------------------------------------ 15-14
CHECK PROPELLER SHAFT COUPLING ALIGNMENT --------------------------------------- 15-15
INSPECT EXHAUST FLAPS ----------------------------------------------------------------------- 15-15
LUBRICATE STEERING SYSTEM ----------------------------------------------------------------- 15-15
LUBRICATE SHIFT AND THROTTLE SYSTEM ----------------------------------------------- 15-16
BALLAST PUMP IMPELLER ----------------------------------------------------------------------- 15-16
INSPECT COMPLETE FUEL SYSTEM FOR LEAKAGE ---------------------------------------- 15-17
EMISSIONS -------------------------------------------------------------------------------------------- 16-1
STORAGE/WINTERIZATION --------------------------------------------------------------------- 17-1
GENERAL PREPARATION ------------------------------------------------------------------------------ 17-1
FUEL SYSTEM TREATMENT ------------------------------------------------------------------------ 17-1
ALL ENGINES -------------------------------------------------------------------------------------------- 17-2
RAW-WATER COOLED ENGINES ------------------------------------------------------------------- 17-2
FRESH-WATER COOLED ENGINES ----------------------------------------------------------------- 17-2
DRIVE TRAIN PREPARATION ------------------------------------------------------------------------ 17-3
GENERAL POWER PACKAGE PREPARATION ----------------------------------------------------- 17-3
OTHER WINTERIZATION PREPARATION ---------------------------------------------------------- 17-3
BALLAST SYSTEM PREPARATIONS --------------------------------------------------------------- 17-3
REACTIVATING AFTER STORAGE ------------------------------------------------------------------- 17-4
UNSCEDULED MAINTENANCE
CHECKING
/REPAIRING PROPELLERS ------------------------------------------------------------- 18-1
CHANGING PROPELLERS ----------------------------------------------------------------------------- 18-1
CHECKING SPEEDOMETER CALIBRATION -------------------------------------------------------- 18-1
TROUBLESHOOTING ------------------------------------------------------------------------------- 19-1
LIMITED WARRANTY STATEMENT ------------------------------------------------------------- 20-1
WARRANTY TRANSFER --------------------------------------------------------------------------- 21-1
TEAM MASTERCRAFT ------------------------------------------------------------------------------ 22-1
SERVICE LOG ----------------------------------------------------------------------------------------- 23-1